Allied Systems Website

Parts & Service Documentation

GENERAL INFORMATION

 

SECTION 1
   

Parts Documents

Service Documents

       
1-1 General    
80-007A Procedure For Ordering Parts  (WAGNER)    
       
1-2 Operation 1-2 Operation
580242 Decal Location & Final Assembly Parts 80-103 Heavy Lift Vehicle Start & Stop Procedures
       
    1-3 Service
    WSB0130 Capscrew Grades & Torque Ratings
       
    1-4 Safety
    80-508 Safety
       
POWER UNIT

 

SECTION 2
   

Parts Documents

Service Documents

2-1 Engine    
586778 Power Unit    
258748 Engine    
  Perf. Spec.: OK-4920    
Arrangement Number: 254-3832    
     
2-3 Lubrication    
576920 Engine Oil Fill    
576917 Dipstick & Housing Installation    
       
2-4 Fuel    
587329 Fuel System Installation    
       
2-5 Air Intake & Exhaust 2-5 Air Intake & Exhaust
586780 Exhaust Installation 80-045A Air Intake System (Service)
586779 Air Cleaner Installation    
224214 Air Cleaner    
       
2-6 Cooling 2-6 Cooling
587382 Anti Freeze Option E0124 Radiator Fill Procedures
586893 Radiator Assembly 80-970 Service Manual, RTTS Tube & Shell Cooler
258749 Radiator/CAC Assembly 80-287 Radiator & Oil Cooler Service
249984 Cooler, Transmission 587382 Anti-Freeze Option
       
DRIVETRAIN

 

SECTION 3
   

Parts Documents

Service Documents

3-1 General    
587396 Drivetrain Installation    
       
3-2 Transmission and Converter 3-2 Transmission and Converter
586781 Transmission Circuit E0017 Breather Maint for Converters & Trans.
580386 Transmission Installation SM64 Maintenance & Service Manual - 6000 Transmission
578293 Shift Valve, 24V 80-900 Maintenance & Service Manual - C8000 Converter
257100 Kit, Flexplate; 16" W/Driveplate 80-487 Electric Shift Control - Plumbing Diagram
256295 Converter 80-486 Engine Flywheel Indicator Set-Ups
244179 Transmission 80-469 Transmission Circuit Plumbing
228640 Pressure Regulating Valve    
       
       
3-3 Drivelines 3-3 Drivelines
249025 Driveline Assembly E0054 Driveline Installation & Lubricants
249020 Driveline Assembly 80-627 Driveline Service & Maintenance
    WSB0386 Lumberjack Speed Warning
       
3-4 Axles 3-4 Axles
580700 Differential & Carrier SM25D Maintenance & Service Manual - 25D Series Axle
580699 Wheel End & Differential Kit 80-538 Differential Service - 25D
580231 Drive Axle Installation 80-227 Disc Brake Service
577696 Tailfork Installation 80-119 Tailpost Service & Inspection
577281 Parking Brake Installation    
570733 Disc Brake Caliper Assembly    
211953 Planet Carrier Assembly    
       
       
       
3-5 Wheels & Tires 3-5 Wheels & Tires
547331 Wheel Assembly, Drive 80-510 Wheels & Tires
511427 Wheel Assembly, Rear    
Rear Tires: 23.5 X R25, Bridgestone    
Front Tires: 33.5 X 33, Titan    
     
AIR & BRAKE SYSTEMS

 

SECTION 4
   

Parts Documents

Service Documents

4-1 Systems    
586782 Hydraulic System - Brakes    
580542 Air System - Chassis    
577365 Air System - Cab    
       
4-2 Modules    
577407 Air Governor    
       
4-3 Supply Components 4-3 Supply Components
577408 Air Tank Assembly 80-194 Expello Valve Service
245411 Accumulator    
232914 Expello Valve - 24V    
       
4-4 Control Components    
585549 Manifold Assembly    
246199 Brake Valve    
       
4-5 Actuator Components 4-5 Actuator Components
244409 Parking Brake Caliper 80-767 SCL25 Dry Disc Park Brake Calipers Maint Manua
       
4-6 Miscellaneous    
509574 Air Hose Kit    
HYDRAULIC SYSTEM

 

SECTION 5
   

Parts Documents

Service Documents

5-1 Systems & Circuits 5-1 Systems & Circuits
586790 Hydraulic System - Carriage 80-421 DANFOSS Steering System Operation & Troubleshooting
586783 Hydraulic System - Chassis 80-187 Basic Lumberjack Hydraulic Troubleshooting
580240 Hydraulic System - Seat Mounted Pilot Controls 575131 Hydraulic System - Steering
580239 Hydraulic System - Cowl To Valves 574939 Hydraulic System - Hoist And Tilt
580233 Hyraulic System - Boom 586791 ANSI Schematic - Hydraulic
575131 Hydraulic System - Steering    
574939 Hydraulic System - Hoist And Tilt    
       
5-2 Pumps 5-2 Pumps
PA039324 Pump Arrangement WSB0079 Gear Pump Failures
258357 Pump, Piston 80-983 Oilgear Type "PVWJ" Pumps
245520 Hydraulic Pump 80-679 Hydraulic Pump Service Instructions
245519 Hydraulic Pump, Tandem    
258358 Pump, Gear    
       
5-3 Valves 5-3 Valves
581707 Valve Module 80-568 Service - Husco Port Relief / Anti-Cav
581404 Manifold Assembly 80-423 Steering Control Unit Service
250637 Hoist & Tilt Valve 80-422 Flow Amplifier Service
249518 Remote Control Valve 80-271 Service Manual for HUSCO Control Valves
237237 Valve, Control    
236721 HD/KO Valve, LH & RH    
234990 Steering Flow Amplifier    
234081 Steering Control Unit    
       
       
5-4 Cylinders 5-4 Cylinders
W10970 Steering Cylinder 80-044 Wagner Hydraulic Cylinder Repair
586457 Tilt Cylinder Installation W10615 Hoist Cylinder Installation
586456 Cylinder Assembly - Tilt    
586455 Cylinder    
574867 Hydraulic Cylinder, Holddown    
569848 Hydraulic Cylinder    
562896 Hydraulic Cylinder, Hoist    
526164 Hydraulic Cylinder, HD & KO    
524403 Hydraulic Cylinder    
       
5-5 Filters 5-5 Filters
FA039324 Filter Arrangment 80-553 Hydraulic In-Tank Return Filter - Maintenance
228201 High Pressure Filter (100 GPM) 80-244 High Pressure Filter Service
243457 Return Filter (In-Tank)    
228200 High Pressure Filter (40 GPM)    
       
    5-6 Miscellaneous
    80-236 Pressurized Hydraulic Tank Warning
       
ELECTRICAL SYSTEM

 

SECTION 6
   

Parts Documents

Service Documents

6-1 Systems & Circuits 6-1 Systems & Circuits
577753 Reverse Alarm Circuit 586792 ANSI Schematic - Electrical
       
6-2 Components 6-2 Components
587195 Wiring Diagram, Chassis E0161 Alternator Servicing Precautions
581592 Junction Box Assembly 80-092 Battery Maintenance
576827 Carriage Lights 80-612 PLC Basics
576826 Rear Cab Lights    
576825 Cab Lights    
576822 Light Bar Installation    
       
CAB & COWL

 

SECTION 7
   

Parts Documents

Service Documents

7-1 Basic Structure 7-1 Basic Structure
587411 Cowl Assembly 80-512 Service Manual - HD Vehicle HVAC Systems
587410 Panel Assembly, Terminal    
586746 Cab Assembly    
570746 Door Assembly, LH    
570743 Door Assembly, RH    
568456 Door Latch, RH    
568431 Door Latch, LH    
       
7-2 Instruments & Controls    
587410 Panel Assembly, Terminal    
581744 Instrument Panel Assembly    
580598 Electric Shift Controller    
577625 Steering Column    
572858 Wiper Delay Installation    
252418 Pedal Assembly    
       
       
       
7-3 Miscellaneous    
586787 Air Conditioner/Heater    
581110 Cab Pressurizer    
573463 Defroster Fan Installation    
240063 A/C Condenser, Remote Mount    
239828 Filter, Remote    
238382 Air Conditioner/Heater    
236982 Seat Assembly    
231800 Seat Suspension    
       
       
       
       
       
FRAME & ATTACHMENTS

 

SECTION 8
   

Parts Documents

Service Documents

8-1 Frame & Attachments 8-1 Frame & Attachments
586789 Carriage Assembly 80-850 Structural Welding Repair - Wagner
586744 Chassis Assembly    
582937 Batter Box Installation    
580241 Boom Assembly    
       
8-2 Miscellaneous    
579305 Battery Box Installation    
       
ACCESSORIES & OPTIONS

 

SECTION 9
   

Parts Documents

Service Documents

9-1 Accessories & Options 9-1 Accessories & Options
586929 Fire Suppression System 80-902 Owner's Manual - Ansul Fire Suppression/Detection Systems
582635 Remote Lube System    
587003 Fire Detection System    
       
       
       
MAINTENANCE & LUBRICATION

 

SECTION 10
   

Parts Documents

Service Documents

10-1 Maintenance and Lubrication 10-1 Maintenance and Lubrication
80-999-039324 Suggested Stocking Guide & Maintenance and Lubrication 80-999-039324 Suggested Stocking Guide & Maintenance and Lubrication
    80-257 Lubricant Selection & Specifications