Allied Systems Website

Parts & Service Documentation

Date: 6-22-2012 Model: L100F
Revised: - - - Serial No: 106336

Section 1 - General Information

Section 2 - Power Unit

Section 3 - Drivetrain

Section 4 - Air & Brake Systems

Section 5 - Hydraulic System

Section 6 - Electrical System

Section 7 - Cab & Cowl

Section 8 - Frame & Attachments

Section 9 - Accessories & Options

Section 10 - Maintenance & Lubrication



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GENERAL INFORMATION

 

 SECTION 1
   

Parts Documents

Service Documents

       
1-1 General    
80-007A Procedure For Ordering Parts(WAGNER)    
       
1-2 Operation 1-2 Operation
587470 Decal Location & Final Assembly Parts 80-103 Heavy Lift Vehicle Start & Stop Procedures
       
    1-3 Service
    WSB0130 Capscrew Grades & Torque Ratings
       
    1-4 Safety
    80-508 Safety
       
POWER UNIT

 

 SECTION 2
   

Parts Documents

Service Documents

2-1 Engine 2-1 Engine
587457 Power Unit SEBU7902-03
Operation and Maintenance Manual C15 Industrial Engine
587564 Engine    
  Serial Number: JRE12311    
Arrangement Number: 254-3835    
     
2-3 Lubrication    
576920 Engine Oil Fill    
581670 Dipstick & Housing Installation    
       
2-4 Fuel    
577195 Fuel System Installation    
       
2-5 Air Intake & Exhaust 2-5 Air Intake & Exhaust
582066 Exhaust Installation 80-045A Air Intake System (Service)
587543 Air Intake Installation    
226636 Air Filter    
       
2-6 Cooling 2-6 Cooling
587571 Radiator Installation E0124 Radiator Fill Procedures
588193 Radiator Assembly 80-970 Service Manual, RTTS Tube & Shell Cooler
587570 Radiator/CAC Assembly 80-967 Radiator & Oil Cooler Service
249984 Cooler, Transmission    
       
DRIVETRAIN

 

 SECTION 3
   

Parts Documents

Service Documents

3-1 General    
580681 Drivetrain Installation    
       
3-2 Transmission and Converter 3-2 Transmission and Converter
587586 Transmission Circuit E0017 Breather Maint for Converters & Trans.
579954 Transmission Installation 80-981 Maintenance & Service Manual - 8000 Transmission
578293 Shift Valve, 24V 80-900 Maintenance & Service Manual - C8000 Converter
257100 Kit, Flexplate; 16" W/Driveplate 80-487 Electric Shift Control - Plumbing Diagram
256298 Converter 80-486 Engine Flywheel Indicator Set-Ups
247471 Transmission 80-469 Transmission Circuit Plumbing
228640 Pressure Regulating Valve    
       
       
3-3 Drivelines 3-3 Drivelines
250400 Driveline Assembly E0054 Driveline Installation & Lubricants
249953 Driveline Assembly 80-627 Driveline Service & Maintenance
    WSB0386 Lumberjack Speed Warning
       
3-4 Axles 3-4 Axles
580700 Differential & Carrier SM25D Maintenance & Service Manual - 25D Series Axle
249162 Wheel End & Differential Carrier 80-538 Differential Service - 25D
584609 Front Drive Axle 80-119 Tailpost Service & Inspection
585001 Tailpost Installation    
577281 Parking Brake Installation    
584897 Disc Brake, Wet    
211953 Planet Carrier Assembly    
       
       
       
3-5 Wheels & Tires 3-5 Wheels & Tires
229546 Wheel Assembly, Drive 80-510 Wheels & Tires
561173 Rear Wheel Assembly (Steer)    
Rear Tires: 23.5 X R25, Bridgestone    
Front Tires: 33.5 X 33, Titan    
     
AIR & BRAKE SYSTEMS

 

 SECTION 4
   

Parts Documents

Service Documents

4-1 Systems 4-1 Systems
587464 Hydraulic System - Brakes 80-994 Wet Disk Brake Maintenance Manual
    80-588 Duo-Cone Seal Installation
    80-513 Brake System Operation - Wet Disc
       
4-3 Supply Components    
250658 Accumulator    
245411 Accumulator    
       
4-4 Control Components 4-4 Control Components
586172 Manifold Assembly 80-895 Service Instructions - MICO 466 Series Single Power Brake Valve
245024 Brake Valve 80-893 Service Instructions - MICO Brake Valve Pedal Assembly
       
4-5 Actuator Components 4-5 Actuator Components
244409 Parking Brake Caliper 80-767 SCL25 Dry Disc Park Brake Calipers Maint Manua
       
    4-6 Actuator Components
    80-305 Basic Declutch System w/ Magnetic Pickup
HYDRAULIC SYSTEM

 

 SECTION 5
   

Parts Documents

Service Documents

5-1 Systems & Circuits 5-1 Systems & Circuits
570499 Hydraulic System - Carriage 80-421 DANFOSS Steering System Operation Troubleshooting
587441 Hydraulic System - Chassis 80-187 Basic Lumberjack Hydraulic Troubleshooting
580861 Hydraulic System - Seat Mounted Controls E0087 Troubleshooting Hydraulic System
587545 Hydraulic System - Steering 587481 ANSI Schematic - Hydraulic
583191 Hydraulic System - Hoist And Tilt    
       
5-2 Pumps 5-2 Pumps
PA106336 Pump Arrangement WSB0079 Gear Pump Failures
587672 Pump 80-983 Oilgear Type "PVWJ" Pumps
254695 Hydraulic Pump 80-679 Hydraulic Pump Service Instructions
245617 Hydraulic Pump, Tandem    
258358 Pump, Gear    
       
5-3 Valves 5-3 Valves
587795 Manifold Assembly 80-423 Steering Control Unit Service
587462 Valve Module 80-422 Flow Amplifier Service
250637 Hoist & Tilt Valve    
249518 Remote Control Valve    
237237 Valve, Control    
587576 HD/KO Valve, LH & RH    
234082 Steering Flow Amplifier    
234081 Steering Control Unit    
       
5-4 Cylinders 5-4 Cylinders
W10970 Steering Cylinder, Assembly 80-044 Wagner Hydraulic Cylinder Repair
569848 Steering Cylinder    
580769 Tilt Cylinder Installation    
580771 Cylinder Assembly - Tilt    
572755 Hoist Cylinder Installation    
566999 Hydraulic Cylinder, Hoist    
531671 Hydraulic Cylinder, KO    
531565 Hydraulic Cylinder, HD    
       
5-5 Filters 5-5 Filters
FA106336 Filter Arrangment 80-553 Hydraulic In-Tank Return Filter - Maintenance
587385 High Pressure Filter (100 GPM) 80-1021 High Pressure Filter Service
243457 Return Filter (In-Tank)    
587036 High Pressure Filter (40 GPM)    
584259 Filter Head Assembly    
       
5-6 Miscellaneous 5-6 Miscellaneous
552658 Hydraulic Tank Heater 80-236 Pressurized Hydraulic Tank Warning
258300 Cooler, Hydraulic Oil    
ELECTRICAL SYSTEM

 

 SECTION 6
   

Parts Documents

Service Documents

6-1 Systems & Circuits 6-1 Systems & Circuits
586163 Reverse Alarm Circuit 587482 ANSI Schematic - Electrical
587459 Chassis Wiring    
    6-2 Components
6-2 Components E0161 Alternator Servicing Precautions
586167 Lights Installation - Carriage 80-092 Battery Maintenance
587585 Light Bar Installation 80-612 PLC Basics
     
       
       
     
       
CAB & COWL

 

 SECTION 7
   

Parts Documents

Service Documents

7-1 Basic Structure 7-1 Basic Structure
587455 Cowl Assembly 80-512 Service Manual - HD Vehicle HVAC Systems
587600 Insulation Installation    
587453 Cab Assembly    
572039 Door Assembly, LH    
572038 Door Assembly, RH    
568456 Door Latch, RH    
568431 Door Latch, LH    
       
7-2 Instruments & Controls    
587590 Panel Assembly, Terminal    
587505 Panel Assembly, Instrument    
580598 Electric Shift Controller    
588627 Steering Column    
252418 Pedal Assembly    
     
       
       
       
7-3 Miscellaneous    
587468 Air Conditioner/Heater    
581110 Cab Pressurizer    
573463 Defroster Fan Installation    
240063 A/C Condenser, Remote Mount    
239828 Filter, Remote    
238382 Air Conditioner/Heater    
236982 Seat Assembly    
231800 Seat Suspension    
586692 Driveline Assembly, Steering Column    
577572 Stereo CD Player Installation    
579755 Wiper Assembly, Front    
579756 Wiper Assembly, Rear    
       
FRAME & ATTACHMENTS

 

 SECTION 8
   

Parts Documents

Service Documents

8-1 Frame & Attachments 8-1 Frame & Attachments
570449 Carriage Assembly 80-850 Structural Welding Repair - Wagner
587435 Chassis Assembly    
570426 Fender Installation    
587451 Boom Assembly    
       
8-2 Miscellaneous    
582455 Battery Box Installation    
       
ACCESSORIES & OPTIONS

 

 SECTION 9
   

Parts Documents

Service Documents

9-1 Accessories & Options 9-1 Accessories & Options
587466 Fire Suppression System 80-902 Owner's Manual - Ansul Fire Suppression/Detection Systems
573604 Remote Lube System    
587003 Fire Detection System    
       
       
       
MAINTENANCE & LUBRICATION

 

 SECTION 10
   

Parts Documents

Service Documents

10-1 Maintenance and Lubrication 10-1 Maintenance and Lubrication
80-999-106336 Suggested Spares Guide & Maintenance and Lubrication 80-999-106336 Suggested Spares Guide & Maintenance and Lubrication
    80-683 Maintenance & Lube Manual, Logstackers
    80-1014 2 Wheel Drive Jack Locations
    80-1009-106336 L100F-336 Cycle Times - Pressures - Adjustments
    80-257 Lubricant Selection & Specifications