Parts & Service Documentation

Date: 9/26/2017 Model: L4100F
Revised: 11/27/2017 Serial No: 094051

Section 1 - General Information

Section 2 - Power Unit

Section 3 - Drivetrain

Section 4 - Brake Systems

Section 5 - Hydraulic System

Section 6 - Electrical System

Section 7 - Cab & Cowl

Section 8 - Frame & Attachments

Section 9 - Accessories & Options

Section 10 - Maintenance & Lubrication



Return to Main Index Page

GENERAL INFORMATION

 

 SECTION 1
   

Parts Documents

Service Documents

       
1-1 General 1-1 General
80-007A Procedure For Ordering Parts WSB0130 Capscrew Grades & Torque Ratings
597601 Decal Locations    
       
    1-2 Operation
    80-103 Heavy Lift Vehicle Start & Stop Procedures
       
     
     
    1-4 Safety
    80-508 Safety
       
POWER UNIT

 

 SECTION 2
   

Parts Documents

Service Documents

2-1 Engine 2-1 Engine
597587 Power Unit 80-1044 Diagnostic Fault Codes, Cummins Engines
589228 Harness  
587935 Engine, Cummins 535 HP QSX15  
Serial Number: 79974915    
     
     
2-3 Lubrication    
580644 Engine Oil Fill    
       
       
2-4 Fuel    
589233 Fuel Plumbing    
       
2-5 Air Intake & Exhaust 2-5 Air Intake & Exhaust
597590 Exhaust Installation 80-986 Air Cleaner Service Instructions
597589 Air Cleaner Installation    
258700 Air Cleaner Assembly    
       
2-6 Cooling 2-6 Cooling
597705 Radiator/CAC Assembly E0124 Radiator Fill Procedures
597588 Radiator Installation 80-967 Radiator & Oil Cooler Service
595630 Fan, Sucker 80-976 Digital Fan Controller Unit Troubleshooting
590426 Cooler    
588560 Aftercooler    
581335 Tank, Surge    
252970 Radiator Assembly    
DRIVETRAIN

 

 SECTION 3
   

Parts Documents

Service Documents

3-1 General    
597591 Driveline Installation    
       
3-2 Transmission and Converter 3-2 Transmission and Converter
598884 Transmission 80-1078 Breather Maintenance for Converters & Transmissions
598686 Transmission Circuit 80-981 Maintenance & Service Manual - 8000 Transmission
594445 Transmission Installation 80-900 Maintenance & Service Manual - C8000 Converter
578293 Shift Valve, 24V 80-487 Electric Shift Control - Plumbing Diagram
257099 Kit, Flexplate 17" W/Drive Plate 80-486 Engine Flywheel Indicator Set-Ups
256298 Converter 80-469 Transmission Circuit Plumbing
228640 Pressure Regulating Valve    
       
       
3-3 Drivelines 3-3 Drivelines
597700 Driveline Assembly 80-627 Driveline Service & Maintenance
254259 Driveline Assembly 80-571 Driveline Flange Orientation L4115 and L4100
250400 Driveline Assembly WSB0386 Lumberjack Speed Warning
249953 Driveline Assembly    
249667 Driveline Assembly  
248963 Driveline Assembly    
       
3-4 Axles 3-4 Axles
596653 Axle Dual Wheel, Wet Disk Brake 80-1041 Maintenance & Service Manual - 25D Series Axle
584897 Disc Brake, Wet 80-538 Differential Service - 25D
581094 Axle Installation, Bogie WSB0398 Wheel Bearing Preload Check
580700 Differential & Carrier 80-874 Maintenance & Service Manual - 21D Series Axle (70,000 Series Axle)
577281 Parking Brake Installation    
251149 Differential & Carrier Assembly    
250234 Axle, Rear Chassis    
249162 Wheel End and Differential Kit    
240602 Planetary Assembly    
211953 Planet Carrier Assembly    
       
       
3-5 Wheels & Tires 3-5 Wheels & Tires
597596 Wheel and Tire Assembly 80-891 Wheels & Tires
589051 Front Wheel Assembly, Dual    
589050 Front Wheel Assembly, Dual    
Rear Tires: 29.5 X 25 E-3/L-3, Firestone    
Front Tires: Dual 24.00 X 35 E-4, Firestone    
     
BRAKE SYSTEMS

 

 SECTION 4
   

Parts Documents

Service Documents

4-1 Systems 4-1 Systems
595277 Hydraulic System - Brakes 80-994 Wet Disk Brake Maintenance Manual
    80-588 Duo-Cone Seal Installation
       
       
4-3 Supply Components 4-3 Supply Components
590180 Accumulator, 700 PSI 80-1076 Accumulator Service
590153 Accumulator; Pre-Charge 700 psi    
       
4-4 Control Components 4-4 Control Components
593675 Valve; Brake Relay 80-1110 Service Instructions - Valve; Brake
593630 Manifold Assembly, Brake 80-1109 Service Instructions - Valve; Brake Relay
592201 Valve, Brake    
       
       
4-5 Actuator Components 4-5 Actuator Components
244409 Parking Brake Caliper 80-767 SCL25 Dry Disc Park Brake Calipers Maint Manual
       
HYDRAULIC SYSTEM

 

 SECTION 5
   

Parts Documents

Service Documents

5-1 Systems & Circuits 5-1 Systems & Circuits
598899 Hydraulic System - Carriage 80-421 DANFOSS Steering System Operation Troubleshooting
597598 Hydraulic System - Hoist & Tilt E0087 Troubleshooting Hydraulic System
597597 Hydraulic System - Chassis 597577 ANSI Schematic - Hydraulic
596924 Hydraulic System - Steering    
590758 Hydraulic System - Seat    
589201 Hydraulic System - Seat to Bulkhead    
       
       
       
5-2 Pumps 5-2 Pumps
PA094051 Pump Arrangement WSB0079 Gear Pump Failures
593657 Vane Motor 80-679 Hydraulic Pump Service Instructions
592771 Hydraulic Pump, Tandem    
245617 Hydraulic Pump    
       
5-3 Valves 5-3 Valves
597243 Valve Assembly, Holddown/Kickoff/Aux HD 80-423 Steering Control Unit Service
596996 Valve Assembly, Holddown/Kickoff/Aux HD 80-422 Flow Amplifier Service
596995 Valve Module    
593879 Valve, Control    
592622 Manifold, Hoist/Tilt    
591425 Manifold Assembly    
589619 Remote Control Valve    
581812 Steering Load Sensing Valve    
581058 Manifold Assembly    
253988 Manifold Assembly    
250637 Hoist & Tilt Valve    
234291 Steering Control Unit    
234082 Steering Flow Amplifier    
       
5-4 Cylinders 5-4 Cylinders
597798 Cylinder Sub-Assy - Tilt 80-044 Wagner Hydraulic Cylinder Repair
597797 Hydraulic Cylinder - Tilt    
597774 Cylinder Assembly - Hoist    
597612 Cylinder Assembly, Steering    
597584 Tilt Cylinder Installation    
597583 Hoist Cylinder Installation    
597582 Steering Cylinder Installation    
595260 Cylinder Assembly, Kickoff    
595259 Cylinder Assembly, Holddown    
       
5-5 Filters 5-5 Filters
FA094051 Filter Arrangement 80-1080 Return Filter Service
587385 High Pressure Filter; 100 GPM 80-1021 High Pressure Filter Service
587036 High Pressure Filter; 40 GPM    
584259 Filter Head Assembly    
243457 Return Filter (In-Tank)    
       
5-6 Miscellaneous 5-6 Miscellaneous
590754 Kit, Pressure Switch 80-236 Pressurized Hydraulic Tank Warning
258300 Cooler, Hydraulic Oil 80-1156 Hydraulic Tank Breather - Logstackers
       
ELECTRICAL SYSTEM

 

 SECTION 6
   

Parts Documents

Service Documents

6-1 Systems & Circuits 6-1 Systems & Circuits
597600 Reverse Alarm Installation 596842 ANSI Schematic - Electrical
       
    6-2 Components
6-2 Components 80-1131 Alternator Servicing Precautions
597599 Wiring, Chassis 80-092 Battery Maintenance
590976 Junction Box 80-612 PLC Basics
587939 Lights Installation, Carriage-LED 80-1038 OEM menu information for PowerView PV-101-A and PV-101-C
587904 Lights Installation, Cab-LED    
574276 Linear Actuator, Rotating Platform    
       
       
       
       
       
CAB & COWL

 

 SECTION 7
   

Parts Documents

Service Documents

7-1 Basic Structure 7-1 Basic Structure
597782 Superstructure Installation 80-512 Service Manual - HD Vehicle HVAC Systems
596499 Cab Assembly    
596486 Installation, Insulation    
596485 Installation, Insulation, Cowl Floor    
596442 Window Installation    
596351 Door Assembly, LH    
596348 Door Assembly RH    
596334 Grab Bars Installation    
594707 Doors, Cab    
590694 Assembly, Panel, Front RH    
590691 Assembly, Panel, Front LH    
586560 Hinge Assembly, LH Door    
586558 Hinge Assembly, Upper LH    
       
7-2 Instruments & Controls 7-2 Instruments & Controls
597684 Handle, Joystick, 4 Button, 1 Slider, Double Trigger 80-1111 Automatic Temperature Control - Service
597683 Joystick Assembly, 4 Button, 1 Slider, Double Trigger    
597606 Console Assembly - Overhead    
597585 Electrical, Cab Components    
597539 Circuit Breaker Guard Kit    
596463 Assembly, Panel, Circuit Breaker    
595446 Pedal, Electronic Throttle    
594321 Joystick Assembly, 2 Button, 1 Trigger, 1 Slider    
594234 Handle, Joystick, 2 Button, 1 Trigger, 1 Slider    
593449 Controller, Temperature    
590717 Assembly, Dash    
586716 Steering Column Upgrade    
246923 Pedal, Electronic Throttle    
       
7-3 Miscellaneous 7-3 Miscellaneous
598924 Seat Top Assembly 80-1084 Cab Pressurizer Service Instructions
597611 Seat Assembly    
597610 Platform Assembly, Seat Rotation    
597586 Seat Installation    
597413 Seat Suspension    
597218 AC/Heater Installation    
596568 Seat    
590951 Strobe Light & Horn Installation    
590805 Pressurizer W/Precleaner 24V    
590074 Air Conditioner/Heater    
590011 Door Spring Assembly    
589053 Fan, Defrost    
586692 Driveline Assembly, Steering Column    
258675 Air Conditioner/Heater    
258674 Condenser, Remote    
       
       
       
       
       
       
FRAME & ATTACHMENTS

 

 SECTION 8
   

Parts Documents

Service Documents

8-1 Frame & Attachments 8-1 Frame & Attachments
597607 Chassis 80-850 Structural Welding Repair - Wagner
597581 Carriage Assembly 80-222 Center Swivel Bearing Adjustment Procedure
597580 Boom Assembly    
597579 Chassis Assembly    
581084 Bogie    
581042 Swivel Box Installation    
560937 Holddown Arm    
560229 Kickoff Arm    
       
8-2 Miscellaneous    
585189 Battery Lockout Installation    
582455 Battery Box Installation    
580059 Swivel Box Assembly    
       
ACCESSORIES & OPTIONS

 

 SECTION 9
   

Parts Documents

Service Documents

9-1 Accessories & Options 9-1 Accessories & Options
597785 Fire Suppression System 80-902 Owner's Manual - Ansul Fire Suppression/Detection Systems
597602 Auto Lube System 80-1107 LVS Liquid Agent Fire Supression System Data Specifications
596257 Cup Holder Installation 80-1106 CHECKFIRE 210 ICM Operators Manual & Maintenance Information
594337 Fire Suppression System; Cab 80-1088 Automatic Greasing System (Lincoln) - Maintenance
594229 Installation, Stereo    
590881 Turbo Shield Installation    
582769 Fire Extinguisher Installation    
       
       
       
       
       
       
       
       
MAINTENANCE & LUBRICATION

 

 SECTION 10
   

Parts Documents

Service Documents

10-1 Maintenance and Lubrication 10-1 Maintenance and Lubrication
80-999-094051 Suggested Spares Guide, L4100F-051 80-1208 Daily /Shift Maintenance
    80-1207 Fluid Selection, Specifications, and Capacities
    80-1191 Service Position - Logstackers
    61-542-094051 Operating Specifications, L4100F-051