Allied Systems Website

Parts & Service Documentation

Date: 7-1-2013 Model: L100F
Revised: 8-7-2013 Serial No: 106337

Section 1 - General Information

Section 2 - Power Unit

Section 3 - Drivetrain

Section 4 - Air & Brake Systems

Section 5 - Hydraulic System

Section 6 - Electrical System

Section 7 - Cab & Cowl

Section 8 - Frame & Attachments

Section 9 - Accessories & Options

Section 10 - Maintenance & Lubrication



Return to Main Index Page
GENERAL INFORMATION

 

 SECTION 1
   

Parts Documents

Service Documents

       
1-1 General    
80-007A Procedure For Ordering Parts    
       
1-2 Operation 1-2 Operation
587470 Decal Location & Final Assembly Parts 80-103 Heavy Lift Vehicle Start & Stop Procedures
       
    1-3 Service
    WSB0130 Capscrew Grades & Torque Ratings
       
    1-4 Safety
    80-508 Safety
       
POWER UNIT

 

 SECTION 2
   

Parts Documents

Service Documents

2-1 Engine 2-1 Engine
SEBP5569-01 Industrial Engine Parts Manual CD Feb 2011 (Order from CAT) SEBU8598-03 Operation and Maintenance Manual April 2012 (Order from CAT)
588709 Engine; C15, 540HP Tier 4 80-1042 Diagnostic Flash Codes For CAT C15 & C18 Engines
588708 Power Unit    
Serial Number: LDN01259    
Engine Arangement Number:366-2732    
     
2-3 Lubrication    
576920 Engine Oil Fill    
581670 Dipstick & Housing Installation    
       
2-4 Fuel    
589537 Fuel System - Tier 4    
       
2-5 Air Intake & Exhaust 2-5 Air Intake & Exhaust
588711 Exaust System Installation 80-045A Air Intake System (Service)
588710 Air Intake Installation    
226636 Air Filter    
       
2-6 Cooling 2-6 Cooling
590199 Aftercooler E0124 Radiator Fill Procedures
590198 Radiator 80-967 Radiator & Oil Cooler Service
589438 Radiator W/CAC    
588720 Radiator Installation    
250335 Tank Assembly, Surge    
       
DRIVETRAIN

 

 SECTION 3
   

Parts Documents

Service Documents

3-1 General    
580681 Drivetrain Installation    
       
3-2 Transmission and Converter 3-2 Transmission and Converter
588713 Transmission Circuit E0017 Breather Maint for Converters & Trans.
579954 Transmission Installation 80-981 Maintenance & Service Manual - 8000 Transmission
578293 Shift Valve, 24V 80-900 Maintenance & Service Manual - C8000 Converter
257100 Kit, Flexplate; 16" W/Driveplate 80-487 Electric Shift Control - Plumbing Diagram
256298 Converter 80-486 Engine Flywheel Indicator Set-Ups
247471 Transmission 80-469 Transmission Circuit Plumbing
228640 Pressure Regulating Valve    
       
       
3-3 Drivelines 3-3 Drivelines
250400 Driveline Assembly E0054 Driveline Installation & Lubricants
249953 Driveline Assembly 80-627 Driveline Service & Maintenance
    WSB0386 Lumberjack Speed Warning
       
3-4 Axles 3-4 Axles
580700 Differential & Carrier 80-1041 Maintenance & Service Manual - 25D Series Axle
249162 Wheel End & Differential Carrier 80-538 Differential Service - 25D
584609 Front Drive Axle 80-119 Tailpost Service & Inspection
574669 Tailpost Installation WSB0398 Wheel Bearing Preload Check
577281 Parking Brake Installation    
584897 Disc Brake, Wet    
211953 Planet Carrier Assembly    
       
       
       
3-5 Wheels & Tires 3-5 Wheels & Tires
589996 Rear Wheel Assembly 80-510 Wheels & Tires
589051 Front Wheel Assembly, Dual WSB0338 Wheel Wedges (Dual Drive Wheels)
589050 Front Wheel Assembly, Dual    
     
     
AIR & BRAKE SYSTEMS

 

 SECTION 4
   

Parts Documents

Service Documents

4-1 Systems 4-1 Systems
589742 Hydraulic System - Brakes 80-994 Wet Disk Brake Maintenance Manual
    80-588 Duo-Cone Seal Installation
    80-513 Brake System Operation - Wet Disc
       
4-3 Supply Components    
590180 Accumulator, 700 PSI    
590153 Accumulator; Pre-Charge 700 psi    
       
4-4 Control Components 4-4 Control Components
586172 Manifold Assembly 80-895 Service Instructions - MICO 466 Series Single Power Brake Valve
245024 Brake Valve 80-893 Service Instructions - MICO Brake Valve Pedal Assembly
       
4-5 Actuator Components 4-5 Actuator Components
244409 Parking Brake Caliper 80-767 SCL25 Dry Disc Park Brake Calipers Maint Manua
       
    4-6 Actuator Components
    80-305 Basic Declutch System w/ Magnetic Pickup
HYDRAULIC SYSTEM

 

 SECTION 5
   

Parts Documents

Service Documents

5-1 Systems & Circuits 5-1 Systems & Circuits
589729 Hydraulic System - Hoist & Tilt 80-421 DANFOSS Steering System Operation Troubleshooting
589534 Hydraulic System - Chassis 80-187 Basic Lumberjack Hydraulic Troubleshooting
588715 Hydraulic System - Seat Mounted Controls E0087 Troubleshooting Hydraulic System
588703 Hydraulic System - Carriage 588718 ANSI Schematic - Hydraulic
587545 Hydraulic System - Steering    
       
5-2 Pumps 5-2 Pumps
PA106337 Pump Arrangement WSB0079 Gear Pump Failures
255117 Hydraulic Pump, Tandem 80-679 Hydraulic Pump Service Instructions
254840 Hydraulic Pump    
254839 Hydraulic Pump    
245520 Hydraulic Pump    
       
5-3 Valves 5-3 Valves
590750 Valve, Pilot 80-423 Steering Control Unit Service
589351 Valve Module 80-422 Flow Amplifier Service
587576 Holddown/Kickoff Valve Assembly 80-241 Remote Control Valve Service
586605 Manifold Assembly    
258527 Manifold, Fan Drive    
250637 Hoist & Tilt Valve    
249361 Remote Control Valve    
234082 Steering Flow Amplifier    
234081 Steering Control Unit    
       
5-4 Cylinders 5-4 Cylinders
W10970 Hydraulic Cylinder - Steering 80-044 Wagner Hydraulic Cylinder Repair
588828 Cylinder Installation, Tilt    
588827 Cylinder Assembly    
588824 Cylinder Assembly, Tilt    
572755 Hoist Cylinder Installation    
566999 Hydraulic Cylinder    
550431 Hydraulic Cylinder    
534397 Kickoff Cylinder    
       
5-5 Filters 5-5 Filters
FA106337 Filter Arrangment 80-553 Hydraulic In-Tank Return Filter - Maintenance
587385 High Pressure Filter (100 GPM) 80-1021 High Pressure Filter Service
243457 Return Filter (In-Tank)    
587036 High Pressure Filter (40 GPM)    
       
       
5-6 Miscellaneous 5-6 Miscellaneous
258525 Oil Cooler    
552658 Hydraulic Tank Heater 80-236 Pressurized Hydraulic Tank Warning
258300 Cooler, Hydraulic Oil    
ELECTRICAL SYSTEM

 

 SECTION 6
   

Parts Documents

Service Documents

6-1 Systems & Circuits 6-1 Systems & Circuits
586163 Reverse Alarm Circuit 588719 ANSI Schematic - Electrical
588712 Chassis Wiring    
    6-2 Components
6-2 Components E0161 Alternator Servicing Precautions
587585 Light Bar Installation 80-092 Battery Maintenance
586812 Junction Box Assembly 80-612 PLC Basics
586167 Lights Installation - Carriage 80-939 Programmable Fuel Sender Installation and Calibration
    WSB0401 Recalibration Instructions For Fuel Senders 230729 & 585987
    80-1038 OEM menu information for PowerView PV-101-A and PV-101-C
     
       
CAB & COWL

 

 SECTION 7
   

Parts Documents

Service Documents

7-1 Basic Structure 7-1 Basic Structure
588704 Cowl Assembly 80-512 Service Manual - HD Vehicle HVAC Systems
587600 Insulation Installation    
587453 Cab Assembly    
572039 Door Assembly, LH    
572038 Door Assembly, RH    
568456 Door Latch, RH    
568431 Door Latch, LH    
       
7-2 Instruments & Controls    
589635 Joystick Handle    
589525 Joystick Assembly; No Button    
589524 Joystick Assembly; 2-Button    
588707 Terminal Panel Assembly    
588706 Instrument Panel Assembly    
588627 Steering Column    
580598 Electric Shift Controller    
572904 Adjustable Arm Assembly    
252418 Pedal Assembly    
251323 Joystick Handle    
       
7-3 Miscellaneous    
588502 Seat Suspension    
587468 Air Conditioner/Heater    
586692 Driveline Assembly, Steering Column    
581110 Cab Pressurizer    
579756 Wiper Assembly, Rear    
579755 Wiper Assembly, Front    
573463 Defroster Fan Installation    
240063 A/C Condenser, Remote Mount    
239828 Filter, Remote    
238382 Air Conditioner/Heater    
236982 Seat Assembly    
       
       
FRAME & ATTACHMENTS

 

 SECTION 8
   

Parts Documents

Service Documents

8-1 Frame & Attachments 8-1 Frame & Attachments
589494 Debris Guard Installation 80-850 Structural Welding Repair - Wagner
589342 Carriage Assembly    
588702 Boom Assembly    
588700 Chassis Assembly    
       
8-2 Miscellaneous    
582455 Battery Box Installation    
       
ACCESSORIES & OPTIONS

 

 SECTION 9
   

Parts Documents

Service Documents

9-1 Accessories & Options 9-1 Accessories & Options
589895 Fire Supression System 80-902 Owner's Manual - Ansul Fire Suppression/Detection Systems
589623 Lube System - Carriage    
       
       
       
       
MAINTENANCE & LUBRICATION

 

 SECTION 10
   

Parts Documents

Service Documents

10-1 Maintenance and Lubrication 10-1 Maintenance and Lubrication
80-999-106337 Suggested Spares Guide & Maintenance and Lubrication 80-999-106337 Suggested Spares Guide & Maintenance and Lubrication
    80-683 Maintenance & Lube Manual, Logstackers
    80-1014 2 Wheel Drive Jack Locations
    61-542-106337 Operating Specifications, L100F-337
    80-257 Lubricant Selection & Specifications