Allied Systems Website

Parts & Service Documentation

Date: 1-31-2014 Model: L490S
Revised: 3-13-2014 Serial No: 057137

Section 1 - General Information

Section 2 - Power Unit

Section 3 - Drivetrain

Section 4 - Brake Systems

Section 5 - Hydraulic System

Section 6 - Electrical System

Section 7 - Cab & Cowl

Section 8 - Frame & Attachments

Section 9 - Accessories & Options

Section 10 - Maintenance & Lubrication



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GENERAL INFORMATION

 

 SECTION 1
   

Parts Documents

Service Documents

       
1-1 General    
80-007A Procedure For Ordering Parts    
591245 Decal Locations    
       
    1-2 Operation
    80-103 Heavy Lift Vehicle Start & Stop Procedures
       
     
     
    1-4 Safety
    80-508 Safety
       
POWER UNIT

 

 SECTION 2
   

Parts Documents

Service Documents

2-1 Engine 2-1 Engine
589819 Engine; 540HP, C15 80-1042 Diagnostic Flash Codes For CAT C15 & C18 Engines
589718 Power Unit

Operation & Maintenance Manual SEBU7902-05 (Order from CAT)
Parts CD SEBP3815 VOL 2-49  (Order from CAT) Cat  Diesel Eng Fluids Recommend SEBU6251-16 (Order from CAT)
Parts CD SEBP3815 VOL 1-49  (Order from CAT)    
     
     
2-3 Lubrication    
581670 Dipstick & Housing Installation    
576920 Engine Oil Fill    
       
2-4 Fuel    
590866 Fuel System    
       
2-5 Air Intake & Exhaust 2-5 Air Intake & Exhaust
589721 Exhaust Installation 80-986 Air Cleaner Service Instructions
589720 Air Cleaner Installation    
258700 Air Cleaner Assembly    
       
2-6 Cooling 2-6 Cooling
590426 Cooler E0124 Radiator Fill Procedures
589903 Radiator W/CAC 80-967 Radiator & Oil Cooler Service
589719 Radiator Installation 80-976 Digital Fan Controller Unit Troubleshooting
581335 Tank, Surge    
254082 Fan, Sucker    
       
       
DRIVETRAIN

 

 SECTION 3
   

Parts Documents

Service Documents

3-1 General    
580303 Driveline Installation    
       
3-2 Transmission and Converter 3-2 Transmission and Converter
589668 Transmission Circuit E0017 Breather Maint for Converters & Trans.
590660 Transmission 80-981 Maintenance & Service Manual - 8000 Transmission
580585 Transmission Installation 80-900 Maintenance & Service Manual - C8000 Converter
578293 Shift Valve, 24V 80-487 Electric Shift Control - Plumbing Diagram
257100 Kit, Flexplate 16" W/Drive Plate 80-486 Engine Flywheel Indicator Set-Ups
256298 Converter 80-469 Transmission Circuit Plumbing
228640 Pressure Regulating Valve    
       
       
3-3 Drivelines 3-3 Drivelines
249854 Driveline Assembly 80-627 Driveline Service & Maintenance
249853 Driveline Assembly WSB0386 Lumberjack Speed Warning
249667 Driveline Assembly    
249303 Driveline Assembly    
249020 Driveline Assembly  
248963 Driveline Assembly    
       
3-4 Axles 3-4 Axles
591130 Differential Assembly 80-1041 Maintenance & Service Manual - 25D Series Axle
589770 Axle Assembly 80-538 Differential Service - 25D
589669 Axle Installation, Bogie WSB0398 Wheel Bearing Preload Check
580700 Differential & Carrier 80-874 Maintenance & Service Manual - 21D Series Axle (70,000 Series Axle)
249162 Wheel End & Differential Carrier 80-343 Instruction Drawing Bearing Adjust Nut (Axle)
577281 Parking Brake Installation    
240602 Planetary Assembly    
222994 Differential Subassemby    
211953 Planet Carrier Assembly    
584897 Disc Brake, Wet    
586407 Front Axle Installation, W/Wet Disc Brakes    
       
3-5 Wheels & Tires 3-5 Wheels & Tires
590002 Wheel and Tire Assembly 80-891 Wheels & Tires
590001 Wheel and Tire Assembly    
       
       
     
     
BRAKE SYSTEMS

 

 SECTION 4
   

Parts Documents

Service Documents

4-1 Systems 4-1 Systems
589722 Hydraulic Systems - Brakes 80-994 Wet Disk Brake Maintenance Manual
    80-588 Duo-Cone Seal Installation
       
       
4-3 Supply Components    
245411 Accumulator; Pre-Charge 1500 psi    
250658 Accumulator, 975 PSI    
       
4-4 Control Components 4-4 Control Components
590184 Manifold Assembly, Fire System 80-893 Service Instructions - MICO Brake Valve Pedal Assembly
589785 Manifold Assembly    
586172 Manifold Assembly, Brakes    
591507 Brake Valve    
       
4-5 Actuator Components 4-5 Actuator Components
244409 Parking Brake Caliper 80-767 SCL25 Dry Disc Park Brake Calipers Maint Manual
       
HYDRAULIC SYSTEM

 

 SECTION 5
   

Parts Documents

Service Documents

5-1 Systems & Circuits 5-1 Systems & Circuits
590987 Steering Installation, Joystick 80-421 DANFOSS Steering System Operation Troubleshooting
589682 Hydraulic System - Boom 80-187 Basic Lumberjack Hydraulic Troubleshooting
586819 Hydraulic System - Seat E0087 Troubleshooting Hydraulic System
590150 Hydraulic System - Hoist & Tilt 589725 ANSI Schematic - Hydraulic
589685 Hydraulic System - Seat to Bulkhead    
589759 Hydraulic System - Carriage    
589726 Hydraulic System - Chassis    
589674 Hydraulic System - Steering    
       
5-2 Pumps 5-2 Pumps
PA057137 Pump Arrangement WSB0079 Gear Pump Failures
254090 Vane Motor 80-679 Hydraulic Pump Service Instructions
       
5-3 Valves 5-3 Valves
590983 Valve Module 80-423 Steering Control Unit Service
587576 Holddown/Kickoff Valve Assembly 80-422 Flow Amplifier Service
586775 Base, Joystick 80-568 Service - Husco Port Relief / Anti-Cav
586605 Manifold Assembly 80-271 Service Manual for HUSCO Control Valves
586199 Manifold Hoist & Tilt    
581812 Steering Load Sensing Valve    
253988 Manifold Assembly    
250637 Hoist & Tilt Valve    
249635 Remote Steering Valve    
234990 Steering Flow Amplifier    
234291 Steering Control Unit    
589619 Remote ControlValve    
590181 Manifold Assembly    
       
5-4 Cylinders 5-4 Cylinders
W10708 Tilt Cylinder Installation 80-044 Wagner Hydraulic Cylinder Repair
W10390 Hydraulic Cylinder - Hoist    
576513 Cylinder Assembly    
576503 Steering Cylinder Installation    
566290 Hydraulic Cylinder, Tilt    
526164 Hydraulic Cylinder, HD & KO    
558685 Hydraulic Cylinder     
       
5-5 Filters 5-5 Filters
FA057137 Filter Arrangement 80-553 Hydraulic In-Tank Return Filter - Maintenance
589733 Filter, Pressure 100 GPM 80-1021 High Pressure Filter Service
589732 Filter, Pressure 40 GPM    
584259 Filter Head Assembly    
243457 Return Filter (In-Tank)    
       
5-6 Miscellaneous 5-6 Miscellaneous
552658 Hydraulic Tank Heater 80-236 Pressurized Hydraulic Tank Warning
258300 Cooler, Hydraulic Oil 550356 Heater, Hydraulic Tank-Long - Instructions
       
       
ELECTRICAL SYSTEM

 

 SECTION 6
   

Parts Documents

Service Documents

6-1 Systems & Circuits 6-1 Systems & Circuits
590890 Reverse Alarm/4WD Installation 589724 ANSI Schematic - Electrical
       
    6-2 Components
6-2 Components E0161 Alternator Servicing Precautions

590979

 Junction Box Assembly 80-092 Battery Maintenance
589686 Stereo Installation 80-612 PLC Basics
589679 Light Bar Installation 80-939 Programmable Fuel Sender Installation and Calibration
589723 Wiring, Chassis WSB0401 Recalibration Instructions For Fuel Senders
586913 Lights Installation - Cab 80-1038 OEM menu information for PowerView PV-101-A and PV-101-C
586167 Lights Installation - Carriage    
574276 Linear Actuator, Rotating Platform    
591795 Kit, Battery Shut-Off    
       
       
CAB & COWL

 

 SECTION 7
   

Parts Documents

Service Documents

7-1 Basic Structure 7-1 Basic Structure
589663 Superstructure Installation 80-512 Service Manual - HD Vehicle HVAC Systems
589658 Door Assembly, LH    
589657 Door Assembly, RH    
591317 Cab Assembly    
588628 Insulation Installation    
588138 Panel Assembly, LH Front    
588137 Panel Assembly, RH Front    
586962 Insulation Instalation; Cowl Floor    
586560 Hinge Assembly, LH Door    
586558 Hinge Assembly, Upper LH    
586385 Window Installation    
       
7-2 Instruments & Controls    
590981 Joystick Assembly, 4 Button    
589698 Control, Temperature Assembly    
591313 Console Assembly - Overhead    
589378 Joystick Assembly, 5-Button    
589284 Panel Assembly, Circuit Breaker    
589281 Panel Assembly, Circuit Breaker, Joystick Steering    
589214 Handle, Joystick, 4 Button    
589213 Handle, Joystick, 5 Button    
587926 Panel Assembly, LH Instrument    
587925 Panel Assembly, RH Instrument    
587924 Panel Assembly, RH Gauge    
586716 Steering Column Upgrade    
586437 Panel Assembly, LH    
252418 Pedal Assembly    
       
7-3 Miscellaneous    
590982 Seat Assembly    
590951 Strobe Light & Horn Installation    
590074 Air Conditioner/Heater    
590011 Door Spring Assembly    
589695 Hinge Assembly, LH    
589694 Hinge Assembly, RH    
589680 Air Conditioner/Heater Installation    
589814 Platform Assembly- Seat Rotation    
589791 Seat Installation    
589236 Seat Sub-Assembly    
586692 Driveline Assembly, Steering Column    
258677 Pressurizer    
258675 Air Conditioner/Heater    
258674 Condenser, Remote    
       
FRAME & ATTACHMENTS

 

 SECTION 8
   

Parts Documents

Service Documents

8-1 Frame & Attachments 8-1 Frame & Attachments
590079 Chassis Assembly 80-850 Structural Welding Repair - Wagner
589713 Carriage Assembly 80-222 Center Swivel Bearing Adjustment Procedure
589652 Boom Assembly    
582937 Battery Box Installation    
581084 Bogie    
581042 Swivel Box Installation    
       
8-2 Miscellaneous    
585189 Battery Lockout Installation    
580059 Swivel Box Assembly    
       
ACCESSORIES & OPTIONS

 

 SECTION 9
   

Parts Documents

Service Documents

9-1 Accessories & Options 9-1 Accessories & Options
591195 Auto Lube System 80-902 Owner's Manual - Ansul Fire Suppression/Detection Systems
589678 Fire Supression System 80-1052 General Manual - Automated Greasing System
582769 Fire Extinguisher Installation    
       
       
       
MAINTENANCE & LUBRICATION

 

 SECTION 10
   

Parts Documents

Service Documents

10-1 Maintenance and Lubrication 10-1 Maintenance and Lubrication
80-999-057137 Suggested Spares Guide, L490S-137 80-999-057137 Suggested Spares Guide, L490S-137
    61-542-057137 Operating Specifications, L490S-137
    80-257 Lubricant Selection & Specifications
   

80-1057

 Wagner Torque Specification Chart
    80-1053 Jack Instructions for L490 Logstacker