Allied Systems Website

Parts & Service Documentation

Date: 3-20-2013 Model: CHD100
Revised: 7-17-2013 Serial No: 103294

Section 1 - General Information

Section 2 - Power Unit

Section 3 - Drivetrain

Section 4 - Air & Brake Systems

Section 5 - Hydraulic System

Section 6 - Electrical System

Section 7 - Cab & Cowl

Section 8 - Frame & Attachments

Section 9 - Accessories & Options

Section 10 - Maintenance & Lubrication



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GENERAL INFORMATION

 

 SECTION 1
   

Parts Documents

Service Documents

       
1-1 General    
80-007A Procedure For Ordering Parts(WAGNER)    
       
1-2 Operation 1-2 Operation
588017
Decal Location & Final Assembly Parts 80-103 Heavy Lift Vehicle Start & Stop Procedures
       
    1-3 Service
    WSB0130 Capscrew Grades & Torque Ratings
       
    1-4 Safety
    80-508 Safety
       
POWER UNIT

 

 SECTION 2
   

Parts Documents

Service Documents

2-1 Engine 2-1 Engine
588547 Engine Installation  
 
588545 Power Unit    
256859 Engine    
Serial Number: 79607240     
Engine Parts Catalog #4056481 (Order from Cummins)    
Engine Operation & Maintenance #3666423 (Order From Cummins)   Engine Operation & Maintenance #3666423 (Order From Cummins)
Arrangement Number: CPL3087    
     
       
2-4 Fuel    
584180 Fuel System Installation    
       
2-5 Air Intake & Exhaust 2-5 Air Intake & Exhaust
588546 Air Intake and Exhaust Installation 80-045A Air Intake System (Service)
226636 Air Filter    
       
       
2-6 Cooling 2-6 Cooling
588556 Cooling System Installation E0124 Radiator Fill Procedures
583387 Radiator Assembly 80-970 Service Manual, RTTS Tube & Shell Cooler
253909 Cooler Assembly 80-967 Radiator & Oil Cooler Service
249984 Cooler, Transmission 80-287 Radiator & Oil Cooler Service
       
DRIVETRAIN

 

 SECTION 3
   

Parts Documents

Service Documents

3-1 General    
583372 Driveline Installation    
       
3-2 Transmission and Converter 3-2 Transmission and Converter
586909 Transmission Circuit E0017 Breather Maint for Converters & Trans.
586741 Transmission Assembly 80-981 Maintenance & Service Manual - 8000 Transmission
583862 Transmission Pan 80-900 Maintenance & Service Manual - C8000 Converter
579573 Transmission 80-487 Electric Shift Control - Plumbing Diagram
578293 Shift Valve, 24V 80-486 Engine Flywheel Indicator Set-Ups
256298 Converter 80-469 Transmission Circuit Plumbing
228640 Pressure Regulating Valve    
       
3-3 Drivelines 3-3 Drivelines
585276 Driveline Assembly E0054 Driveline Installation & Lubricants
254388 Driveline Assembly 80-627 Driveline Service & Maintenance
248964 Driveline Assembly    
248963 Driveline Assembly    
       
3-4 Axles 3-4 Axles
589822 Differential and Carrier Assembly 80-919 NoSPIN Owner's Manual
589645 Axle, No Spin 80-854 2050 Series Posi-Torq Limited Slip Differential Service Manual
585282 Axle Installation 80-853 53R300 Drive Axle Service Manual
256991 Differential & Carrier Assembly 80-819 Friction Disc Lining Wear Check Procedure
255750 Axle, Front Bogie 80-790 Dana 53R Wheel End and Brake Service Manual
252587 Brake Assembly    
251510 Diffential Body Subassembly    
251050 Planet Carrier Assembly    
243326 Parking Brake Caliper    
       
3-5 Wheels & Tires 3-5 Wheels & Tires
581482 Wheel Assembly 80-510 Wheels & Tires
581481 Wheel Assembly    
Rear Tires: Triangle 29.5R29    
Front Tires: Triangle 29.5R29    
     
AIR & BRAKE SYSTEMS

 

 SECTION 4
   

Parts Documents

Service Documents

4-1 Systems 4-1 Systems
588550 Hydraulic System - Brakes 80-984 Wagner Chip/Coal Carrydozer Brake System
       
       
       
4-3 Supply Components    
590153 Accumulator    
       
       
4-4 Control Components 4-4 Control Components
583381 Brake Valve 80-895 Service Instructions - MICO 466 Series Single Power Brake Valve
    80-893 Service Instructions - MICO Brake Valve Pedal Assembly
       
       
HYDRAULIC SYSTEM

 

 SECTION 5
   

Parts Documents

Service Documents

5-1 Systems & Circuits 5-1 Systems & Circuits
588548 Hydraulic System - Chassis 80-421 DANFOSS Steering System Operation Troubleshooting
586272 Hydraulic System Bogie / Bucket 588552 Hydraulic Schematic
585638 Hydraulic System - Steering E0087 Troubleshooting Hydraulic System
       
5-2 Pumps 5-2 Pumps
PA103294 Pump Arrangement WSB0079 Gear Pump Failures
258526 Pump, Gear 80-971 GT- Series Hydraulic Pump Changing Rotation Procedure
254090 Vane Motor 80-679 Hydraulic Pump Service Instructions
253303 Hydraulic Pump    
       
5-3 Valves 5-3 Valves
589399 Valve Module 80-423 Steering Control Unit Service
588832 Manifold Installation 80-422 Flow Amplifier Service
588783 Manifold Assembly, Brake 80-568 Service - Husco Port Relief / Anti-Cav
588781 Manifold Assembly 80-271 Service Manual for HUSCO Control Valves
588609 Manifold Assembly 80-1033 Pressure Setting of 588609 Accumulator Charge Manifold
586777 Base, Joystick    
258527 Manifold, Fan Drive    
253988 Manifold Assembly    
252512 Steering Control Unit    
234990 Steering Flow Amplifier    
233623 Side Tilt Valve    
       
5-4 Cylinders 5-4 Cylinders
586100 Cylinder Installation, Dump 80-044 Wagner Hydraulic Cylinder Repair
586035 Dump Cylinder    
583023 Hoist Cylinder, 8"    
582182 Cylinder Assembly    
559592 Side Tilt Cylinder    
       
5-5 Filters 5-5 Filters
FA103294 Filter Arrangement 80-553 Hydraulic In-Tank Return Filter - Maintenance
588683 High Pressure Filter, WPF2 80-1021 High Pressure Filter Service
588682 High Pressure Filter, WPF4    
588679 HP Filter Manifold Assembly    
243457 Return Filter (In-Tank)    
       
5-6 Miscellaneous 5-6 Miscellaneous
258525 Oil Cooler 80-236 Pressurized Hydraulic Tank Warning
       
ELECTRICAL SYSTEM

 

 SECTION 6
   

Parts Documents

Service Documents

6-1 Systems & Circuits 6-1 Systems & Circuits
588555 Wiring Assembly 588557 ANSI Schematic - Electrical
       
    6-2 Components
6-2 Components E0161 Alternator Servicing Precautions
588004 Light Installation 80-092 Battery Maintenance
586795 Sub Panel Assembly, Relay    
586743 Light Installation, Auxiliary    
585675 Dome Light Assembly    
583861 Main Fuse Installation    
581516 Power Converter, w/Outlet, 24/12V    
579853 Door Panel Assembly    
254485 Kit, Fuse Block    
       
CAB & COWL

 

 SECTION 7
   

Parts Documents

Service Documents

7-1 Basic Structure 7-1 Basic Structure
588340 Cab Assembly 80-512 Service Manual - HD Vehicle HVAC Systems
588299 Cowl Assembly    
586701 Window Installation    
579942 Door Installation, Cab    
578754 Gas Spring Installation    
574264 ROPS Installation    
       
7-2 Instruments & Controls    
589371 Joystick Assembly; 2 Button    
588630 Overhead Panel Assembly    
588460 Instrument Panel Assembly    
588334 Implement Controls Installation    
579408 Steering Column    
258709 Handle, Joystick, 2 Button    
246923 Pedal, Electronic Throttle    
245672 Electric Shift Controller    
       
7-3 Miscellaneous    
R16550 Air Conditioner/Heater    
589687 Air Conditioner/Heater Assembly    
589456 Wiper Delay Installation    
* 589261 Seat Assembly W/Right-Hand Control Pod    
588551 Seat Assembly    
588008 Air Conditioner / Heater Installation    
588002 Mirror Installation    
586079 Condenser, Remote    
582699 Insulation Installation, Cab    
579758 Wiper Assembly, Rear    
579757 Wiper Assembly, Front    
258969 A/C Unit    
258677 Pressurizer    
       
  * Back Ordered    
FRAME & ATTACHMENTS

 

 SECTION 8
   

Parts Documents

Service Documents

8-1 Frame & Attachments 8-1 Frame & Attachments
589706 Hardnose & Hood Assembly 80-850 Structural Welding Repair - Wagner
588476 Bucket and Lift Arm 80-222 Center Swivel Bearing Adjustment Procedure
587984 Chassis    
586115 Swivel/Bogie/Cradle    
       
8-2 Miscellaneous    
583539 Screen Door Assembly    
583385 Battery Box Installation    
       
ACCESSORIES & OPTIONS

 

 SECTION 9
   

Parts Documents

Service Documents

9-1 Accessories & Options 9-1 Accessories & Options
589517 Fire Supression System - Chassis 80-902 Owner's Manual - Ansul Fire Suppression/Detection Systems
588558 Fire Extinguisher Installation    
588554 Fire Supression System - Cab    
579417 Quick Start Installation    
570071 Remote Lube (Side Tilt)    
       
MAINTENANCE & LUBRICATION

 

 SECTION 10
   

Parts Documents

Service Documents

10-1 Maintenance and Lubrication 10-1 Maintenance and Lubrication
80-999-103294 Suggested Spares Guide & Maintenance and Lubrication 80-999-103294 Suggested Spares Guide & Maintenance and Lubrication
       
       
    80-257 Lubricant Selection & Specifications