Parts & Service Documentation
Date: 10-10-2017 Model: CHD100
Revised: 11-10-2017 Serial No: 103293R

Section 1 - General Information

Section 2 - Power Unit

Section 3 - Drivetrain

Section 4 - Air & Brake Systems

Section 5 - Hydraulic System

Section 6 - Electrical System

Section 7 - Cab & Cowl

Section 8 - Frame & Attachments

Section 9 - Accessories & Options

Section 10 - Maintenance & Lubrication



Return to Main Index Page
GENERAL INFORMATION

 

 SECTION 1
   

Parts Documents

Service Documents
       
1-1 General 1-1 General
80-007A Procedure For Ordering Parts  (WAGNER) WSB0130 Capscrew Grades & Torque Ratings
       
1-2 Operation 1-2 Operation
586495 Decal Location & Final Assembly Parts 80-103 Heavy Lift Vehicle Start & Stop Procedures
       
    1-4 Safety
    80-508 Safety
       
       
       
       
POWER UNIT

 

 SECTION 2
   

Parts Documents

Service Documents
2-1 Engine 2-1 Engine
586256 Power Unit 80-1042 Diagnostic Flash Codes For CAT C15 & C18 Engines
587679 Engine Installation    
256934 Engine C15 540 HP    
Serial Number: JRE12804    
Arrangement Number: CPL 8762    
       
2-4 Fuel    
586803 Fuel System Installation    
       
2-5 Air Intake & Exhaust 2-5 Air Intake & Exhaust
587491 Air Intake & Exhaust System 80-045A Air Intake System (Service)
226636 Air Filter    
       
       
2-6 Cooling 2-6 Cooling
588566 Radiator 80-977 Hydraulic Fan System Controller Information manual
587043 Cooling System Installation 80-976 Digital Fan Controller Unit Troubleshooting
583387 Radiator Assembly 80-970 Service Manual, RTTS Tube & Shell Cooler
249984 Cooler, Transmission 80-967 Radiator & Oil Cooler Service
    80-1189 Radiator Fill Procedures
       
DRIVETRAIN

 

 SECTION 3
   

Parts Documents

Service Documents
3-1 General    
583372 Drivetrain Installation    
       
3-2 Transmission and Converter 3-2 Transmission and Converter
586909 Transmission Circuit 80-981 Maintenance & Service Manual - 8000 Transmission
586741 Transmission Assembly 80-900 Maintenance & Service Manual - C8000 Converter
583862 Transmission Pan 80-487 Electric Shift Control - Plumbing Diagram
579573 Transmission 80-486 Engine Flywheel Indicator Set-Ups
578293 Shift Valve, 24V 80-469 Transmission Circuit Plumbing
257100 Kit, Flexplate; 16" W/Driveplate 80-1078 Breather Maint for Converters & Trans.
256298 Converter    
228640 Pressure Regulating Valve    
       
3-3 Drivelines 3-3 Drivelines
254388 Driveline Assembly 80-627 Driveline Service & Maintenance
248966 Driveline Assembly    
248964 Driveline Assembly    
248963 Driveline Assembly    
       
3-4 Axles 3-4 Axles
589822 Differential & Carrier Assembly WSB0398 Wheel Bearing Preload Check
589645 Axle, No Spin 80-919 NoSPIN Owner's Manual
585282 Axle Installation 80-854 2050 Series Posi-Torq Limited Slip Differential Service Manual
256991 Differential & Carrier Assembly 80-853 53R300 Drive Axle Service Manual
255750 Axle, Front Bogie 80-819 Friction Disc Lining Wear Check Procedure
252587 Brake Assembly 80-790 Dana 53R Wheel End and Brake Service Manual
251510 Differential Body Subassembly    
251050 Planet Carrier Assembly    
243326 Parking Brake Caliper    
       
3-5 Wheels & Tires 3-5 Wheels & Tires
581482 Wheel Assembly 80-891 Wheels & Tires
581481 Wheel Assembly    

Rear Tires: Hilo 29.5Rx29 Radial

    
Front Tires: Hilo 29.5Rx29 Radial    
     
AIR & BRAKE SYSTEMS

 

 SECTION 4
   

Parts Documents

Service Documents
4-1 Systems 4-1 Systems
586497 Manifold Installation 80-984 Wagner Chip/Coal Carrydozer Brake System
586496 Brake Cooling System Inst.    
586494 Hydraulic System Brakes    
       
4-2 Modules    
583738 Brake Manifold Assembly    
       
4-3 Supply Components 4-3 Supply Components
245411 Accumulator 80-1076 Accumulator Service
       
4-4 Control Components 4-4 Control Components
583381 Brake Valve 80-895 Service Instructions - MICO 466 Series Single Power Brake Valve
583380 Valve Plate Assembly, Brake 80-893 Service Instructions - MICO Brake Valve Pedal Assembly
       
    4-5 Actuator Components
    80-1149 Friction Disc Lining Wear Check Procedure
       
HYDRAULIC SYSTEM

 

 SECTION 5
   

Parts Documents

Service Documents
5-1 Systems & Circuits 5-1 Systems & Circuits
587042 Hydraulic System - Chassis E0087 Troubleshooting Hydraulic Systems
586272 Hydraulic System Bogie / Bucket 80-421 DANFOSS Steering System Operation & Troubleshooting
585638-103293R Hydraulic System - Steering 586259 ANSI Schematic Hydraulic
       
5-2 Pumps 5-2 Pumps
PA103293 Pump Arrangement WSB0079 Gear Pump Failures
258526 Pump, Gear 80-983 Oilgear Type "PVWJ" Pumps
254695 Hydraulic Pump 80-971 GT- Series Hydraulic Pump Changing Rotation Procedure
254090 Vane Motor 80-679 Hydraulic Pump Service Instructions
253325 Vane Pump    
253303 Hydraulic Pump    
       
5-3 Valves 5-3 Valves
586777 Base, Joystick 80-568 Service - Husco Port Relief / Anti-Cav
586257 Valve Module 80-423 Steering Control Unit Service
573764 Manifold Assembly 80-422 Flow Amplifier Service
258527 Manifold, Fan Drive 80-271 Service Manual for HUSCO Control Valves
253988 Manifold Assembly    
252512 Steering Control Unit    
234990 Steering Flow Amplifier    
233624 Hoist & Dump Valve    
233623 Side Tilt Valve    
       
5-4 Cylinders 5-4 Cylinders
596405 Cylinder Assembly, Dump, RH 80-044 Wagner Hydraulic Cylinder Repair
596089 Dump Cylinder Installation    
593430 Cylinder Assembly, Dump, LH    
583023M Cylinder Assembly, Hoist    
582182M Cylinder Assembly, Steering    
559592M Cylinder Assembly, Side Tilt    
       
5-5 Filters 5-5 Filters
FA103293 Filter Arrangment 80-244 High Pressure Filter Service
587000 Filter, High Pressure 80-1080 Return Filter Service
586265 Remote HP Filter Installation    
585988 HP Filter Manifold Assembly    
243457 Return Filter (In-Tank)    
228200 High Pressure Filter (40 GPM)    
       
5-6 Miscellaneous 5-6 Miscellaneous
586920 Kit, Gauge Hydraulic Oil Temperature 80-236 Pressurized Hydraulic Tank Warning
586900 Kit, Filter By-Pass 80-1193 Hydraulic Tank Breather - Chipdozers
258525 Oil Cooler    
       
ELECTRICAL SYSTEM

 

 SECTION 6
   

Parts Documents

Service Documents
6-1 Systems & Circuits 6-1 Systems & Circuits
585970 Wiring Assembly 586260 ANSI Schematic Electrical
       
6-2 Components 6-2 Components
589582 Kit, Fuse Block 80-1131 Alternator Servicing Precautions
586795 Sub Panel Assembly, Relay 80-092 Battery Maintenance
586743 Light Installation Auxiliary    
585675 Dome Light Assembly    
584226 Junction Box Assembly    
583861 Main Fuse Installation    
581516 Power Converter, w/Outlet, 24/12V    
580013 Light Installation    
579999 Wiper Delay Installation    
579853 Door Panel Assembly    
       
CAB & COWL

 

 SECTION 7
   

Parts Documents

Service Documents
7-1 Basic Structure 7-1 Basic Structure
586701 Window Installation 80-512 Service Manual - HD Vehicle HVAC Systems
586262 Cowl Assembly    
585608 Cab Assembly    
579942 Door Installation, Cab    
578754 Gas Spring Installation    
574264 ROPS Installation    
       
       
7-2 Instruments & Controls    
586580 Implement Control Installation    
584635 Overhead Panel Assembly    
583369 Instrument Panel Assembly    
579408 Steering Column    
258709 Handle, Joystick, 2 Button    
245672 Electric Shift Controller    
243342 Pedal, ElectronicThrottle    
       
7-3 Miscellaneous    
R16550 Air Conditioner/Heater    
586271 Mirror Installation    
586261 Air Conditioner / Heater Installation    
586258 Seat Assembly    
585238 Air Conditioner / Heater Assembly    
582699 Insulation Installation, Cab    
579758 Wiper Assembly, Rear    
579757 Wiper Assembly, Front    
578611 Floor Mat Installation    
258969 A/C Unit    
258515 Seat Assembly With RH Control Pod    
240063 A/C Condenser, Remote Mount    
       
FRAME & ATTACHMENTS

 

 SECTION 8
   

Parts Documents

Service Documents
8-1 Frame & Attachments 8-1 Frame & Attachments
586255 Chassis 80-850 Structural Welding Repair - Wagner
586115 Swivel/Bogie/Cradle 80-222 Center Swivel Bearing Adjustment Procedure
584183 Hood Arrangement & Installation    
569854 Frame Assembly    
569853 Bucket & Lift Arms    
       
8-2 Miscellaneous    
588394 Screen Door Assembly    
583385 Battery Box Installation    
       
ACCESSORIES & OPTIONS

 

 SECTION 9
   

Parts Documents

Service Documents
9-1 Accessories & Options 9-1 Accessories & Options
598862 Engine Panel Installation 80-902 Owner's Manual - Ansul Fire Suppression/Detection Systems
586892 Fire Suppression - Cab    
586277 Fire Suppression System - Chassis    
581988 Fire Extinguisher Installation    
579417 Quick Start Installation    
579239 Remote Lube (Side Tilt)    
       
       
MAINTENANCE & LUBRICATION

 

 SECTION 10
     

 

  

Service Documents
10-1 Maintenance and Lubrication   10-1 Maintenance and Lubrication
80-999-103293R Suggested Spares Guide, CHD100-293R   80-497 Maintenance & Lube, CHD100/CD1000
      80-257 Lubricant Selection & Specifications
      80-1192 Service Position - Chipdozers