Parts & Service Documentation
Date: 01/22/2020 Model: L100
Revised: 05/07/2021 Serial No: 338


Section 1 - General Information

Section 2 - Power Unit

Section 3 - Drivetrain

Section 4 - Brake System

Section 5 - Hydraulic System

Section 6 - Electrical System

Section 7 - Cab & Cowl

Section 8 - Frame & Attachments

Section 9 - Accessories & Options

Section 10 - Maintenance & Lubrication



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GENERAL INFORMATION

SECTION 1

Parts Documents

Service Documents
1-1 General 1-1 General
80-007A Procedure For Ordering Parts (WAGNER) 79-11 Standard Warranty
600994 Decal Locations    
    1-2 Operation
    80-1239 Start & Stop Procedures
       
    1-4 Safety
    80-508 Safety
       

POWER UNIT

SECTION 2

Parts Documents

Service Documents
2-1 Engine 2-1 Engine
601052 Power Unit Assembly 80-1275 Diagnostic Flash Codes, CAT Tier 4
600987 Power Unit Installation    
598103 Panel Assembly    
601053 Engine, CAT C15 540HP Tier 4    
  Serial Number: N5F01713    
  Arrangement Number: 385-7724    
       
2-5 Air Intake & Exhaust    
600988 Air Intake Installation    
600155 Air Cleaner Assembly    
598951 Exhaust Installation    
       
2-6 Cooling 2-6 Cooling
601881-Met Cooling Package Assembly, LH 80-1219 Radiator Fill Procedures
601880-Met Cooling Package Assembly, RH    
601666-Met Cooling Package Installation    
599994 Cooling Package, HOC/TOC/FOC/AC/BOC    
599697 Cooling Package, RAC/CAC    
598631 Fan, Sucker, 40", 5-Blade    
597894 Fan Motor    
       

DRIVETRAIN

SECTION 3

Parts Documents

Service Documents
3-1 General    
598953 Driveline Installation    
       
3-2 Transmission and Converter 3-2 Transmission and Converter
603772 Converter 80-981 Maintenance & Service Manual - 8000 Transmission
600991 Transmission Circuit 80-486 Engine Flywheel Indicator Set-Ups
597691 Transmission Assembly 80-1313 Speed Sensor Installation
597652 Transmission Installation 80-1264 Transmission Clutch Modulation
594444 Transmission 80-1263 Electric Shift Control Plumbing
257100 Kit, Flexplate 16" W/Drive Plate 80-1211 Service Manual, CL9000 Torque Converter
228640 Pressure Regulating Valve 80-1078 Breather Maintenance for Converters & Transmissions
       
3-3 Drivelines 3-3 Drivelines
598442 Driveline Assembly WSB0386 Lumberjack Speed Warning
598440 Driveline Assembly 80-627 Driveline Service & Maintenance
       
3-4 Axles 3-4 Axles
602006 Tailpost Installation 80-1312 Service Manual, Front Axle
601005 Axle, Front 80-1237 Tailpost Service
600989 Front Axle Installation    
598832 Differential and Carrier Assembly    
593014 Parking Brake Assembly    
259848 Brake Assembly    
       
3-5 Wheels & Tires 3-5 Wheels & Tires
600595 Rear Wheel and Tire Assembly 80-891 Wheels & Tires
600031 Front Wheel and Tire Assembly, Dual Inner    
600030 Front Wheel and Tire Assembly, Dual Outer    
  Rear Tires: Firestone 26.5-25 E-3 / L-3 Bias 26 Ply    
  Front Tires: Bridgestone 24.00-35 Duals E-4 Bias 42 Ply    
       

BRAKE SYSTEM

SECTION 4

Parts Documents

Service Documents
4-1 Systems    
600992 Hydraulic System - Brakes    
600980 Hydraulic System - Brakes, Cab    
       
4-3 Supply Components 4-3 Supply Components
590154 Accumulator, Pre-Charge 975 psi 80-1076 Accumulator Service
       
4-4 Control Components 4-4 Control Components
600476 Valve, Hydraulic Brake 80-893 Service Instructions - MICO Brake Valve Pedal Assembly
598056 Manifold Assembly, Brakes 80-758 Accumulator Charge Valve Service
593675 Valve, Brake Relay 80-1262 Service Instructions - MICO 466 Series Single Power Brake Valve
251610 Accumulator Charge Valve 80-1109 Service Instructions - Valve; Brake Relay
       

HYDRAULIC SYSTEM

SECTION 5

Parts Documents

Service Documents
5-1 Systems & Circuits 5-1 Systems & Circuits
600990 Hydraulic System - Hoist & Tilt E0087 Troubleshooting Hydraulic Systems
600982 Hydraulic System - Boom 80-421 DANFOSS Steering System Operation & Troubleshooting
600977 Hydraulic System - Carriage 80-187 Basic Lumberjack Hydraulic Troubleshooting
600878 Hydraulic System - Tank 600970 Hydraulic Schematic
600639 Hydraulic System - Steering, Common    
599507 Hydraulic System - Joystick Steering, 2WD    
598736 Hydraulic System - Steering, Cab    
597995 Hydraulic System - Joystick Steering    
       
5-2 Pumps 5-2 Pumps
PA-L100-338 Pump Arrangement WSB0079 Gear Pump Failures
    80-1315 Bleeding Air from Parker P3 Piston Pumps
       
5-3 Valves 5-3 Valves
600717 Manifold Assembly, LS, 4000 PSI 80-423 Steering Control Unit Service
598294 Manifold Assembly 80-422 Flow Amplifier Service
598028 Manifold Assembly    
597835 Valve Assembly, Holddown/Kickoff    
597834 Valve, Hoist & Tilt    
595994 Valve, Control    
581812 Steering Load Sensing Valve    
234990 Steering Flow Amplifier    
234081 Steering Control Unit    
       
5-4 Cylinders 5-4 Cylinders
601915 Cylinder Assembly, Holddown 80-1214 Wagner Hydraulic Cylinder Repair
601884 Cylinder Assembly, Kickoff    
601731 Cylinder Assembly, Hoist    
601729 Cylinder Assembly, Tilt    
600986 Tilt Cylinder Installation    
600985 Hoist Cylinder Installation    
599534 Cylinder Assembly, Steering    
598952 Steering Cylinder Installation    
       
5-5 Filters    
FA-L100-338 Filter Arrangement    
600875 Filter, Tank Return    
584259 Filter Head Assembly, Transmission Filters    
       
5-6 Miscellaneous 5-6 Miscellaneous
602199 Load Sense Unloader Kit 80-1218 Hydraulic Tank
600277 Pressure Rail Assembly 80-1130 Installation, Operation, and Maintenance Instructions, Tank Heater
592497 Manual Overide Assembly    
       

ELECTRICAL SYSTEM

SECTION 6

Parts Documents

Service Documents
6-1 Systems & Circuits 6-1 Systems & Circuits
600993 Electrical System - CAT Tier 4 598945 ANSI Schematic - Electrical
600978 Electrical System - Carriage    
600423 Wiring, Cab    
600324 Electrical System - Cab    
598887 Electrical System - Boom    
597670 Reverse Alarm Installation    
597669 Stairway Lights Installation    
       
6-2 Components 6-2 Components
600440 Lights Installation, Front-LED 80-939 Programmable Fuel Sender Installation and Calibration
600439 Lights Installation, Rear-LED 80-1131 Alternator Servicing Precautions
598877 Chassis Fuse Panel 80-092 Battery Maintenance
574276 Linear Actuator, Rotating Platform    
       

CAB & COWL

SECTION 7

Parts Documents

Service Documents
7-1 Basic Structure 7-1 Basic Structure
600979 Cab Assembly, Standard 80-1082 Heavy-Duty AC and Heater Service
600135 Window Installation    
598968 Superstructure Installation    
598508 Insulation Installation, Cowl Floor    
598275 Washer Bottle    
597860 Cab    
596486 Installation, Insulation    
596351 Door Assembly, LH    
596348 Door Assembly, RH    
596334 Grab Bars Installation    
594707 Doors, Cab    
586560 Hinge Assembly, LH Door    
586558 Hinge Assembly, Upper LH    
       
7-2 Instruments & Controls 7-2 Instruments & Controls
600332 Overhead Console Assembly 80-1228 Wagner Smart Screen Service/Troubleshooting Screens
598943 Steering Column Assembly 80-1220 ECM Communications Port
598420 Steering Column 80-1111 Automatic Temperature Control - Service
597921 Joystick, RH    
597920 Joystick, LH    
597914 Dash Panel Assembly    
597899 Panel Assembly, Front, LH    
597898 Panel Assembly, Front, RH    
597644 Controls, Joysticks    
246923 Pedal, Electronic Throttle    
       
7-3 Miscellaneous    
601872 Seat Installation    
601871 Seat Assembly, Highback    
601870 Seat Top, Highback    
601727 Suspension, Seat, Heavy Duty    
601086 Trainer's Seat Installation    
600638 Air Conditioner/Heater Installation    
600613 Pressurizer    
600021 Air Conditioner/Heater    
590074 Air Conditioner/Heater Assembly    
590011 Door Spring Assembly    
       

FRAME & ATTACHMENTS

SECTION 8

Parts Documents

Service Documents
8-1 Frame & Attachments 8-1 Frame & Attachments
601973 Kickoff Arm Assembly 80-850 Structural Welding Repair - Wagner
601967 Holddown Arm Assembly    
600984-Met Chassis Installation W/Log Guard, L100    
600981 Boom Installation    
600976 Kickoff Cylinder Installation    
600975 Holddown Cylinder Installation    
600974 Tine Installation, Pivot    
600973 Independent Kickoff Installation    
600972 Independent Holddown Installation    
600971 Carriage Installation    
600633 Battery Box Assembly    
600265 Hydraulic Tank Assembly    
598544 Fan Door Assembly    
598465 Fuel Tank    
598459 Fuel Tank Assembly    
       
8-2 Miscellaneous    
585189 Battery Lockout Installation    
       

ACCESSORIES & OPTIONS

SECTION 9

Parts Documents

Service Documents
9-1 Accessories & Options 9-1 Accessories & Options
602150 Fire Suppression Installation, Auto 80-902 Owner's Manual - Ansul Fire Suppression/Detection Systems
601921 Auto Lube System, Boom 80-1107 LVS Liquid Agent Fire Supression System Data Specifications
601901 Auto Lube System, Carriage 80-1106 CHECKFIRE 210 ICM Operators Manual & Maintenance Information
600427 Engine Block Heater 80-1052 General Manual - Automated Greasing System
600426 Hydraulic Tank Heater Installation 601917 Schematic - Auto Lube
599774 Camera/Monitor Installation    
599731 Camera / Monitor    
599721 Auto Lube System, 2WD Chassis    
598843 Fire Detection System - Cab    
550357 Heater, Hydraulic Tank-Short    
       

MAINTENANCE & LUBRICATION

SECTION 10

Parts Documents

Service Documents
10-1 Maintenance and Lubrication 10-1 Maintenance and Lubrication
80-999-L100-338 Suggested Spares Guide L100-338 80-1311 Lubrication Selection
    80-1310 Lubrication Points
    80-1309 Preventive / Scheduled Maintenance
    80-1308 Filter Service
    80-1307 Jack Locations
    80-1306 Operator Troubleshooting
    80-1279 Towing
    80-1227 Service Position
    80-1057 Wagner Torque Specification Chart
    61-542-L100-338 Operating Specifications, L100-338