Parts & Service Documentation

Date: 6-26-2015 Model: L90S
Revised: 7-14 -2015 Serial No: 039332

Section 1 - General Information

Section 2 - Power Unit

Section 3 - Drivetrain

Section 4 - Brake System

Section 5 - Hydraulic System

Section 6 - Electrical System

Section 7 - Cab & Cowl

Section 8 - Frame & Attachments

Section 9 - Accessories & Options

Section 10 - Maintenance & Lubrication



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GENERAL INFORMATION

 

 SECTION 1
   

Parts Documents

Service Documents

       
1-1 General    
80-007A Procedure For Ordering Parts  (WAGNER)    
594114 Decal Locations    
       
1-2 Operation 1-2 Operation
    80-103 Heavy Lift Vehicle Start & Stop Procedures
       
    1-4 Safety
    80-508 Safety
     
POWER UNIT

 

 SECTION 2
   

Parts Documents

Service Documents

2-1 Engine 2-1 Engine
594119 Engine; CAT C15 440HP    
594102 Power Unit    
Engine Parts Catalog #SEBP3815  CD2 (Order from CAT)   Operation & Maintenance Manual SEBU7902-06 (Order from CAT)
Engine Parts Catalog #SEBP3815  CD1 (Order from CAT)    
Engine Serial Number: MCW08873    
Arrangement Number: 3592115    
Perf. Spec.: OK-4920    
     
2-4 Fuel    
594840 Fuel System    
       
       
2-5 Air Intake & Exhaust 2-5 Air Intake & Exhaust
586405 Exhaust Installation 80-986 Air Cleaner Service Instructions
586404 Air Cleaner Installation    
258700 Air Cleaner Assembly    
       
       
2-6 Cooling 2-6 Cooling
594186 Radiator/CAC Assembly E0124 Radiator Fill Procedures
594156 Radiator Installation 80-970 Service Manual, RTTS Tube & Shell Cooler
249984 Cooler, Transmission 80-287 Radiator & Oil Cooler Service
       
DRIVETRAIN

 

 SECTION 3
   

Parts Documents

Service Documents

3-1 General    
595289 Driveline Installation    
       
3-2 Transmission and Converter 3-2 Transmission and Converter
594116 Transmission Circuit    
594117 Transmission Installation SM64 Maintenance & Service Manual - 6000 Transmission
591264 Transmission 80-900 Maintenance & Service Manual - C8000 Converter
257100 Kit, Flexplate 16" W/Drive Plate 80-486 Engine Flywheel Indicator Set-Ups
256295 Converter 80-487 Electric Shift Control - Plumbing Diagram
578293 Shift Valve, 24V 80-469 Transmission Circuit Plumbing
    80-1078 Breather Maintenance for Converters & Transmission
       
       
3-3 Drivelines 3-3 Drivelines
249025 Driveline Assembly WSB0386 Lumberjack Speed Warning
249020 Driveline Assembly 80-627 Driveline Service & Maintenance
       
       
       
3-4 Axles 3-4 Axles
593408 Axle Installation W/Wet Disk Brakes WSB0398 Wheel Bearing Preload Check
584897 Disc Brake, Wet 80-538 Differential Service - 25D
580700 Differential & Carrier 80-119 Tailpost Service & Inspection
577696 Tailfork Installation 80-1041 Maintenance & Service Manual - 25D Series Axle
577281 Parking Brake Installation    
249162 Wheel End and Differential Kit    
211953 Planet Carrier Assembly    
       
       
3-5 Wheels & Tires 3-5 Wheels & Tires
590042 Front Wheel and Tire Assembly 80-891 Wheels & Tires
590041 Rear Wheel Assembly    
     
BRAKE SYSTEM

 

 SECTION 4
   

Parts Documents

Service Documents

4-1 Systems 4-1 Systems
594105 Hydraulic System - Brakes 80-994 Wet Disk Brake Maintenance Manual
    80-588 Duo-Cone Seal Installation
       
4-3 Supply Components 4-3 Supply Components
590180 Accumulator, 700 PSI 80-1076 Accumulator Service
590153 Accumulator; Pre-Charge 700 psi    
       
       
4-4 Control Components 4-4 Control Components
594356 Manifold Assembly - Brake    
593675 Valve; Brake Relay 80-1109 Service Instructions - Valve; Brake Relay
For 593675
592201 Valve, Brake 80-1110 Service Instructions - Valve; Brake
For 592201
       
       
4-5 Actuator Components 4-5 Actuator Components
244409 Parking Brake Caliper 80-767 SCL25 Dry Disc Park Brake Calipers Maint Manual
     
HYDRAULIC SYSTEM

 

 SECTION 5
   

Parts Documents

Service Documents

5-1 Systems & Circuits 5-1 Systems & Circuits
594478 Hydraulic System - Hoist & Tilt 80-421 DANFOSS Steering System Operation & Troubleshooting
594437 Hydrulic System Seat to Bulkead 80-187 Basic Lumberjack Hydraulic Troubleshooting
594108 Hydraulic System - Chassis 586419 Ansi Schematic - Hydraulic
594106 Hydraulic System - Carriage    
586819 Hydraulic System - Seat    
586413 Hydraulic System - Steering    
594125 Joystick Steering Installation    
       
5-2 Pumps 5-2 Pumps
PA039332 Pump Arrangement WSB0079 Gear Pump Failures
       
5-3 Valves 5-3 Valves
594107 Valve Module 80-423 Steering Control Unit Service
593879 Valve, Control 80-422 Flow Amplifier Service
591425 Manifold Assembly    
589619 Base, Joystick    
587577 Holddown/Kickoff Valve Assembly    
586775 Base, Joystick    
586199 Manifold Hoist & Tilt    
581812 Steering Load Sensing Valve    
581058 Manifold Assembly    
250637 Hoist & Tilt Valve    
234990 Steering Flow Amplifier    
234081 Steering Control Unit    
       
       
5-4 Cylinders 5-4 Cylinders
593794 Cylinder Assembly; Hoist 80-1073 Wagner Hydraulic Cylinder Repair
594109 Cylinder Installation; Hoist    
594111 Cylinder Installation; Tilt    
594110 Cylinder Installation; Steering    
593844 Cylinder Assembly; Auxiliary Holddown    
593842 Cylinder; Tilt    
593793 Cylinder Assembly; Tilt    
593792 Cylinder Assembly; HD & KO    
593796 Cylinder Assembly; Steering    
       
5-5 Filters 5-5 Filters
FA039332 Filter Arrangement 80-1080 Return Filter Service
587385 High Pressure Filter; 100 GPM 80-1021 High Pressure Filter Service
587036 High Pressure Filter; 40 GPM    
584259 Filter Head Assembly    
243457 Return Filter (In-Tank)    
       
       
5-6 Miscellaneous 5-6 Miscellaneous
258300 Cooler, Hydraulic Oil 80-236 Pressurized Hydraulic Tank Warning
       
       
ELECTRICAL SYSTEM

 

 SECTION 6
   

Parts Documents

Service Documents

6-1 Systems & Circuits 6-1 Systems & Circuits
594113 Reverse Alarm Installation 591353 ANSI Schematic - Electrical
       
       
6-2 Components 6-2 Components
    80-612 PLC Basics
590976 Junction Box 80-092 Battery Maintenance
590311 Light Bar Installation, LED    
587939 Lights Installation, Carriage-LED    
587904 Lights Installation, Cab-LED    
574276 Linear Actuator, Rotating Platform    
595677 Wiring, Chassis    
       
CAB & COWL

 

 SECTION 7
   

Parts Documents

Service Documents

7-1 Basic Structure 7-1 Basic Structure
594076 Cab Assembly 80-512 Service Manual - HD Vehicle HVAC Systems
591402 Door Assembly, LH    
591401 Door Assembly RH    
588628 Insulation Installation    
588138 Panel Assembly, LH Front    
588137 * Panel Assembly, RH Front    
586962 Insulation Instalation; Cowl Floor    
586684 Superstructure Installation    
586560 Hinge Assembly, LH Door    
586558 Hinge Assembly, Upper LH    
586385 Window Installation    
       
7-2 Instruments & Controls 7-2 Instruments & Controls
594321 Joystick Assembly; 2 Button 1 Rocker 80-1111 Automatic Temperature Control - Service
594234 Handle, Joystick; 2 Button 1 Rocker    
594077 Console Assembly; Overhead    
593449 Controller, Temperature    
591833 Joystick Assembly, 2-Button,1 Rocker,1 Slider    
591776 Handle, Joystick; 2 Button 1 Rocker 1 Slider    
589284 Panel Assembly, Circuit Breaker    
589281 Panel Assembly, Circuit Breaker, Joystick Steering    
587926 Panel Assembly, LH Instrument    
587925 Panel Assembly, RH Instrument    
587924 Panel Assembly, RH Gauge    
586716 Steering Column Upgrade    
586437 Panel Assembly, LH    
252418 Pedal Assembly    
       
7-3 Miscellaneous 7-3 Miscellaneous
594104 Seat Assembly 80-972 Grammer Upper Seat Repair Manual
594103 Platform Assembly; Seat Rotation 80-1084 Cab Pressurizer Service Instructions
594101 Seat Installation    
594065 AC/Heater Installation    
593636 Strobe Light & Horn Installation    
593423 Seat Assembly    
590805 Pressurizer W/Precleaner 24V    
590074 Air Conditioner/Heater    
590011 Door Spring Assembly    
589053 Fan, Defrost    
586692 Driveline Assembly, Steering Column    
258675 Air Conditioner/Heater    
258674 Condenser, Remote    
       
FRAME & ATTACHMENTS

 

 SECTION 8
   

Parts Documents

Service Documents

8-1 Frame & Attachments 8-1 Frame & Attachments
594096 Carriage Assembly 80-850 Structural Welding Repair - Wagner
594090 Boom Assembly    
594089 Chassis Assembly    
582937 Battery Box Installation    
       
ACCESSORIES & OPTIONS

 

 SECTION 9
   

Parts Documents

Service Documents

9-1 Accessories & Options 9-1 Accessories & Options
       
594337 Fire Suppression System; Cab 80-1106 CHECKFIRE 210 ICM Operators Manual & Maintenance Information
594244 Remote Lube System; Carriage    
594229 Stereo/CD Installation    
594112 Fire Suppression System    
582769 Extinguisher Installation    
       
MAINTENANCE & LUBRICATION

 

 SECTION 10
   

Parts Documents

Service Documents

10-1 Maintenance and Lubrication 10-1 Maintenance and Lubrication
80-999-039332 Suggested Spares Guide, L90S-332 80-1114 Fluid Selection, Specifications & Capacities
    80-1057 Wagner Torque Specification Chart
    80-1113 Daily Shift Maintenance
    80-1112 Maintenance Checklist
    61-542-039332 Operating Specifications for L90S-332