Parts & Service Documentation

Date: 11-16-2015 Model: CHD100
Revised: 12-16-2024 Serial No: 103297

Section 1 - General Information

Section 2 - Power Unit

Section 3 - Drivetrain

Section 4 - Brake System

Section 5 - Hydraulic System

Section 6 - Electrical System

Section 7 - Cab & Cowl

Section 8 - Frame & Attachments

Section 9 - Accessories & Options

Section 10 - Maintenance & Lubrication



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GENERAL INFORMATION

 

 SECTION 1
   

Parts Documents

Service Documents

       
1-1 General 1-1 General
80-007A Procedure For Ordering Parts  WSB0130 Capscrew Grades & Torque Ratings
    80-035 How to Read Your Master Check Sheet
       
1-2 Operation 1-2 Operation
588017 Decal Locations 80-1147 Start & Stop Procedures
       
    1-4 Safety
    80-508 Safety
       
POWER UNIT

 

 SECTION 2
   

Parts Documents

Service Documents

2-1 Engine 2-1 Engine
588547 Engine Installation 80-1044 Diagnostic Fault Codes, Cummins Engines
588545 Power Unit    
256859 Engine    
       
  Serial Number 79866824    
4056481-02 Cummins QSX15 Parts Catolog 12/10 3666423 Cummins QSX15 Operation and Maintenance Manuals 21-Jan 2015
(Order parts book from Cummins)   (Order operators manual from Cummins)
     
2-3 Lubrication    
       
       
       
2-4 Fuel    
584180 Fuel System Installation    
       
2-5 Air Intake & Exhaust 2-5 Air Intake & Exhaust
588546 Air Intake and Exhaust Installation 80-045A Air Intake System (Service)
226636 Air Filter    
       
       
2-6 Cooling 2-6 Cooling
596162 Radiator Assembly E0124 Radiator Fill Procedures
596160 Cooling System Installation 80-976 Digital Fan Controller Unit Troubleshooting
595630 Fan, Sucker 80-970 Service Manual, RTTS Tube & Shell Cooler
588566 Radiator 80-287 Radiator & Oil Cooler Service
249984 Cooler, Transmission    
       
DRIVETRAIN

 

 SECTION 3
   

Parts Documents

Service Documents

3-1 General    
583372 Driveline Installation    
       
       
3-2 Transmission and Converter 3-2 Transmission and Converter
596732 Transmission 89-981 Maintenance & Service Manual - 8000 Transmission
596730 Assembly,Transmission E0017 Breather Maint for Converters & Trans.
589845 Transmission Circuit 80-900 Maintenance & Service Manual - C8000 Converter
583862 Transmission Pan 80-487 Electric Shift Control - Plumbing Diagram
578293 Shift Valve, 24V 80-486 Engine Flywheel Indicator Set-Ups
256298 Converter 80-469 Transmission Circuit Plumbing
257099 Kit, Flexplate, 17"    
       
       
3-3 Drivelines 3-3 Drivelines
585276 Driveline Assembly 80-627 Driveline Service & Maintenance
254388 Driveline Assembly    
248964 Driveline Assembly    
248963 Driveline Assembly    
       
3-4 Axles 3-4 Axles
589822 Differential and Carrier Assembly WSB0398 Wheel Bearing Preload Check
589645 Axle, No Spin; Rear 80-919 NoSPIN Owner's Manual
585282 Axle Installation 80-854 2050 Series Posi-Torq Limited Slip Differential Service Manual
256991 Differential & Carrier Assembly 80-853 53R300 Drive Axle Service Manual
255750 Axle, Front 80-790 Dana 53R Wheel End and Brake Service Manual
252587 Brake Assembly    
251510 Diffential Body Subassembly    
251050 Planet Carrier Assembly    
243326 Parking Brake Caliper    
       
3-5 Wheels & Tires 3-5 Wheels & Tires
596171 Wheel Assembly 80-891 Wheels & Tires
596170 Wheel Assembly    
       
BRAKE SYSTEM

 

 SECTION 4
   

Parts Documents

Service Documents

4-1 Systems 4-1 Systems
588550 Hydraulic System - Brakes 80-984 Wagner Chip/Coal Carrydozer Brake System
       
       
4-3 Supply Components 4-3 Supply Components
590153 Accumulator; Pre-Charge 700 psi 80-1076 Accumulator Service
       
       
4-4 Control Components 4-4 Control Components
589812 Manifold Assembly, Brake 80-895 Service Instructions - MICO 466 Series Single Power Brake Valve
583381 Brake Valve 80-893 Service Instructions - MICO Brake Valve Pedal Assembly
       
4-5 Actuator Components 4-5 Actuator Components
    80-1149 Friction Disc Lining Wear Check Procedure
       
HYDRAULIC SYSTEM

 

 SECTION 5
   

Parts Documents

Service Documents

5-1 Systems & Circuits 5-1 Systems & Circuits
596650 Hydraulic System, Bogie/Bucket E0087 Troubleshooting Hydraulic Systems
596606 Hydraulic System - Chassis 80-421 DANFOSS Steering System Operation & Troubleshooting
    588552 Hydraulic Schematic
       
5-2 Pumps 5-2 Pumps
PA103297 Pump Arrangement WSB0079 Gear Pump Failures
593657 Vane Motor 80-971 GT- Series Hydraulic Pump Changing Rotation Procedure
258526 Pump, Gear 80-679 Hydraulic Pump Service Instructions
253303 Hydraulic Pump    
       
5-3 Valves 5-3 Valves
589619 Remote Control Valve 80-568 Service - Husco Port Relief / Anti-Cav
588832 Manifold Installation 80-423 Steering Control Unit Service
588781 Manifold Assembly 80-422 Flow Amplifier Service
588609 Manifold, Accumulator Charge 80-271 Service Manual for HUSCO Control Valves
588549 Valve Module 80-1033 Pressure Setting of 588609 Accumulator Charge Manifold
587574 Hoist/Dump Valve Assembly    
258527 Manifold, Fan Drive    
253988 Manifold Assembly    
252512 Steering Control Unit    
234990 Steering Flow Amplifier    
233623 Side Tilt Valve    
       
5-4 Cylinders 5-4 Cylinders
596405 Cylinder Assembly, Dump 80-044 Wagner Hydraulic Cylinder Repair
596098 Cylinder Assembly, Steering    
596090 Cylinder Assembly, Tilt    
596089 Dump Cylinder Installation    
596088 Cylinder Assembly, Hoist    
596087 Steering Cylinder Installation    
593430 Cylinder Assembly, Dump    
       
5-5 Filters 5-5 Filters
FA103297 Filter Arrangement 80-1080 Return Filter Service
588683 High Pressure Filter, WPF2 80-1021 High Pressure Filter Service
588682 High Pressure Filter, WPF4    
588679 HP Filter Manifold Assembly    
584259 Filter Head Assembly    
243457 Return Filter (In-Tank)    
       
5-6 Miscellaneous 5-6 Miscellaneous
258525 Oil Cooler 80-236 Pressurized Hydraulic Tank Warning
       
ELECTRICAL SYSTEM

 

 SECTION 6
   

Parts Documents

Service Documents

6-1 Systems & Circuits 6-1 Systems & Circuits
596690 Wiring Assembly 596627 ANSI Schematic - Electrical
       
6-2 Components 6-2 Components
596091 Light Installation, 24V LED 80-1131 Alternator Servicing Precautions
586795 Sub Panel Assembly, Relay 80-092 Battery Maintenance
585675 Dome Light Assembly    
583861 Main Fuse Installation    
581516 Power Converter, w/Outlet, 24/12V    
579853 Door Panel Assembly    
254485 Kit, Fuse Block    
       
CAB & COWL

 

 SECTION 7
   

Parts Documents

Service Documents

7-1 Basic Structure 7-1 Basic Structure
588340 Cab Assembly 80-512 Service Manual - HD Vehicle HVAC Systems
588299 Cowl Assembly    
586701 Window Installation    
579942 Door Installation, Cab    
578754 Gas Spring Installation    
574264 ROPS Installation    
       
7-2 Instruments & Controls 7-2 Instruments & Controls
590627 Handle, Joystick 2 Button    
590626 Joystick Assembly; 2-Button    
588630 Overhead Panel Assembly    
588460 Instrument Panel Assembly    
588334 Implement Controls Installation    
579408 Steering Column    
246923 Pedal, Electronic Throttle    
245672 Electric Shift Controller    
       
7-3 Miscellaneous 7-3 Miscellaneous
596841 Air Conditioner / Heater Installation    
596149 Seat Assembly    
596097 Strobe Light Installation    
590805 Pressurizer; Cab    
589687 Air Conditioner/Heater Assembly    
589456 Wiper Delay Installation    
589261 Seat Assembly With RH Conrol Pod    
588002 Mirror Installation    
586079 Condenser, Remote    
582699 Insulation Installation, Cab    
580134 Stereo/CD Player Installation    
579758 Wiper Assembly, Rear    
579757 Wiper Assembly, Front    
258969 A/C Unit    
       
FRAME & ATTACHMENTS

 

 SECTION 8
   

Parts Documents

Service Documents

8-1 Frame & Attachments 8-1 Frame & Attachments
589706 Hardnose & Hood Assembly 80-850 Structural Welding Repair - Wagner
588476 Bucket and Lift Arm 80-222 Center Swivel Bearing Adjustment Procedure
588475 Frame Assembly; Bucket    
587984 Chassis    
586115 Swivel/Bogie/Cradle    
       
       
       
8-2 Miscellaneous    
588394 Door Assembly, Screen    
583385 Battery Box Installation    
ACCESSORIES & OPTIONS

 

 SECTION 9
   

Parts Documents

Service Documents

9-1 Accessories & Options 9-1 Accessories & Options
596095 Camera System, FWD/REV 80-902 Owner's Manual - Ansul Fire Suppression/Detection Systems
596094 Auto Lube System    
596093 Fire Suppression System, Cab    
596092 Fire Suppression System, Chassis    
588558 Fire Extinguisher Installation    
579417 Quick Start Installation    
       
MAINTENANCE & LUBRICATION

 

 SECTION 10
   

Parts Documents

Service Documents

10-1 Maintenance and Lubrication 10-1 Maintenance and Lubrication
80-999-103297 Suggested Spares Guide 80-1152 Preventive / Scheduled Maintenance
    80-1151 Daily/Shift Maintenance
    80-1150 Maintenance Checklists
    80-1148 Lubricant Selection & Specifications
    61-543-103297 Operating Specifications, CHD100-297
    80-1057 Wagner Torque Specification Char