Allied Systems Website

Parts & Service Documentation

GENERAL INFORMATION

 

SECTION 1
   

Parts Documents

Service Documents

       
1-1 General    
80-007A Procedure For Ordering Parts  (WAGNER)    
80-1025 Reading Wagner Parts Pages    
588106 Decal Locations    
       
1-2 Operation 1-2 Operation
    80-103 Heavy Lift Vehicle Start & Stop Procedures
       
    1-3 Service
  WSB0130 Capscrew Grades & Torque Ratings
     
    1-4 Safety
    80-508 Safety
       
POWER UNIT

 

SECTION 2
   

Parts Documents

Service Documents

2-1 Engine 2-1 Engine
589228 Harness
3666423
Operation and Maintenance Manual for QSX15
588481 Engine, Cummins 390HP QSX15    
588094 Power Unit    
Serial Number: 79607239    
Arrangement Number: CPL CPL8762    
       
2-3 Lubrication    
580644 Engine Oil Fill    
       
     
2-4 Fuel    
589233 Fuel Plumbing    
       
2-5 Air Intake & Exhaust 2-5 Air Intake & Exhaust
588097 Exhaust Installation 80-986 Air Cleaner Service Instructions
588096 Air Cleaner Installation    
258700 Air Cleaner Assembly    
       
2-6 Cooling 2-6 Cooling
588648 Radiator/CAC E0124 Radiator Fill Procedures
588095 Radiator Installation 80-287 Radiator & Oil Cooler Service
249984 Cooler, Transmission 80-970 Service Manual, RTTS Tubes & Shell Cooler
       
       
DRIVETRAIN

 

SECTION 3
   

Parts Documents

Service Documents

3-1 General    
588102 Transmission Circuit    
584900 Drivetrain Installation    
       
3-2 Transmission and Converter 3-2 Transmission and Converter
584845 Transmission Installation E0017 Breather Maint for Converters & Trans.
578293 Shift Valve, 24V SM64 Maintenance & Service Manual - 6000 Transmission
256295 Converter 80-900 Maintenance & Service Manual - C8000 Converter
244179 Transmission 80-487 Electric Shift Control - Plumbing Diagram
228640 Pressure Regulating Valve 80-486 Engine Flywheel Indicator Set-Ups
    80-469 Transmission Circuit Plumbing
       
3-3 Drivelines 3-3 Drivelines
255339 Driveline Assembly E0054 Driveline Installation & Lubricants
250400 Driveline Assembly 80-627 Driveline Service & Maintenance
    WSB0386 Lumberjack Speed Warning
       
3-4 Axles 3-4 Axles
587932 Disc Brake Caliper SM25D Maintenance & Service Manual - 25D Series Axle
585001 Tailpost Installation 80-538 Differential Service - 25D
580700 Differential & Carrier 80-119 Tailpost Service & Inspection
580699 Wheel End & Differential Kit    
580231 Drive Axle Installation    
577281 Parking Brake Installation    
211953 Planet Carrier Assembly    
       
3-5 Wheels & Tires 3-5 Wheels & Tires
586424 Wheels and Tires 80-510 Wheels & Tires
Rear Tires: Titan 23.5 x 25 Bias 24 Ply    
Front Tires: Titan 37.25 x 35 Bias Ply    
     
     
AIR & BRAKE SYSTEMS

 

SECTION 4
   

Parts Documents

Service Documents

4-1 Systems 4-1 Systems
588103 Hydraulic System - Brakes    
       
4-3 Supply Components    
245411 Accumulator    
       
4-4 Control Components 4-4 Control Components
585549 Manifold Assembly    
246199 Brake Valve    
       
4-5 Actuator Components 4-5 Actuator Components
244409 Parking Brake Caliper 80-767 SCL25 Dry Disc Park Brake Calipers Maint
       
       
HYDRAULIC SYSTEM

 

SECTION 5
   

Parts Documents

Service Documents

5-1 Systems & Circuits 5-1 Systems & Circuits
589519 Hydraulic System - Steering 80-421 DANFOSS Steering System Operation & Troubleshooting
589201 Hydraulic System - Seat to Bulkhead 80-187 Basic Lumberjack Hydraulic Troubleshooting
589610 Hydraulic System - Seat E0087 Troubleshooting Hydraulic System
588100 Hydraulic System - Chassis 588107 Hydraulic Schematic
588092 Hydraulic System, Carriage    
583191 Hydraulic System - Hoist & Tilt    
       
5-2 Pumps 5-2 Pumps
PA047622 Pump Arrangement WSB0079 Gear Pump Failures
245520 Hydraulic Pump 80-679 Hydraulic Pump Service Instructions
245519 Hydraulic Pump, Tandem    
       
5-3 Valves 5-3 Valves
588101 Valve Module 80-423 Steering Control Unit Service
587577 Holddown/Kickoff Valve Assembly 80-422 Flow Amplifier Service
586777 Base, Joystick    
586775 Base, Joystick    
581812 Steering Load Sensing Valve    
581058 Manifold Assembly    
250637 Hoist & Tilt Valve    
249635 Remote Steering Valve    
234082 Steering Flow Amplifier    
234081 Steering Control Unit    
       
5-4 Cylinders 5-4 Cylinders
W10970 Hydraulic Cylinder - Steering 80-044 Wagner Hydraulic Cylinder Repair
588099 Hoist Cylinder Installation    
580771 Cylinder Assembly, Tilt    
580770 Hydraulic Cylinder (10 x 61)    
580769 Tilt Cylinder Installation    
562896 Hydraulic Cylinder, Hoist    
531671 Hydraulic Cylinder    
531565 Hydraulic Cylinder    
       
       
5-5 Filters 5-5 Filters
FA047622 Filter Arrangement 80-553 Hydraulic In-Tank Return Filter - Maintenance
587385 High Pressure Filter; 100 GPM 80-1021 High Pressure Filter Service
587036 High Pressure Filter; 40 GPM    
584259 Filter Head Assembly    
       
       
5-6 Miscellaneous 5-6 Miscellaneous
588609 Manifold Assembly 80-236 Pressurized Hydraulic Tank Warning
258300 Cooler, Hydraulic Oil    
ELECTRICAL SYSTEM

 

SECTION 6
   

Parts Documents

Service Documents

6-1 Systems & Circuits 6-1 Systems & Circuits
586163 Reverse Alarm 588108 Electrical Schematic
       
    6-2 Components
6-2 Components E0161 Alternator Servicing Precautions
588098 Wiring, Chassis 80-092 Battery Maintenance
587585 Light Bar Installation 80-612 PLC Basics
586913 Lights Installation - Cab 80-939 Programmable Fuel Sender Installation and Calibration
586167 Lights Installation - Carriage 80-1029 PowerView - OEM Menu
581038 Junction Box Assembly    
       
       
CAB & COWL

 

SECTION 7
     

Parts Documents

Service Documents

7-1 Basic Structure 7-1 Basic Structure
588628 Insulation Installation 80-512 Service Manual - HD Vehicle HVAC Systems
588161 Seat Assembly, Trainer    
588138 Panel Assembly, LH Front    
588137 Panel Assembly, RH Front    
588093 Cab Assembly    
586962 Insulation Instalation; Cowl Floor    
586670 Superstructure Installation    
586560 Hinge Assembly, LH Door    
586558 Hinge Assembly, Upper LH    
586453 Hinge Assembly, LH    
586452 Hinge Assembly, RH    
586399 Door Assembly LH    
586398 Door Assembly RH    
586385 Window Installation    
       
7-2 Instruments & Controls    
589378 Joystick Assembly, 5-Button    
589377 Joystick Assembly, 4-Button    
589284 Panel Assembly, Circuit Breaker    
589281 Panel Assembly, Circuit Breaker, Joystick Steering    
589214 Handle, Joystick, 4 Button    
589213 Handle, Joystick, 5 Button    
588462 List - Console Assembly    
587926 Panel Assembly, LH Instrument    
587925 Panel Assembly, RH Instrument    
587924 Panel Assembly, RH Gauge    
586716 Steering Column Upgrade    
586437 Panel Assembly, LH    
246923 Pedal, Electronic Throttle    
       
7-3 Miscellaneous    
589236 Seat Sub-Assembly    
589217 Seat Installation w/Rotation    
589216 Platform Assembly, Seat Rotation    
589215 Seat Assembly    
589108 Console Assembly    
589107 Kit, Console Assembly    
588105 Air Conditioner/Heater    
586865 Line Set Installation    
586692 Driveline Assembly, Steering Column    
258677 Pressurizer    
258675 Air Conditioner/Heater    
258674 Condenser, Remote    
       
FRAME & ATTACHMENTS

 

SECTION 8
   

Parts Documents

Service Documents

8-1 Frame & Attachments 8-1 Frame & Attachments
588085 Boom Assembly 80-850 Structural Welding Repair - Wagner
588080 Chassis    
588070 Chassis Assembly    
588050 Carriage Assembly    
560937 Holddown Arm    
560229 Kickoff Arm    
       
8-2 Miscellaneous    
582455 Battery Box Installation    
       
ACCESSORIES & OPTIONS

 

SECTION 9
   

Parts Documents

Service Documents

9-1 Accessories & Options 9-1 Accessories & Options
587466 Fire Suppression System 80-902 Owner's Manual - Ansul Fire Suppression/Detection Systems
587003 Fire Detection System    
582769 Fire Extinguisher Installation    
       
       
       
MAINTENANCE & LUBRICATION

 

SECTION 10
   

Parts Documents

Service Documents

10-1 Maintenance and Lubrication 10-1 Maintenance and Lubrication
80-999-047622 Suggested Spares Guide & Maintenance and Lubrication 80-999-047622 Suggested Spares Guide & Maintenance and Lubrication
    80-1014 2 Wheel Drive Jack Locations
    80-1009-0447622 L90F-622 Pressure - Adjustments
    80-257 Lubricant Selection & Specifications