Parts & Service Documentation

Date: 5-19-2016 Model: L90F
Revised: - - Serial No: 047625

Section 1 - General Information

Section 2 - Power Unit

Section 3 - Drivetrain

Section 4 - Brake System

Section 5 - Hydraulic System

Section 6 - Electrical System

Section 7 - Cab & Cowl

Section 8 - Frame & Attachments

Section 9 - Accessories & Options

Section 10 - Maintenance & Lubrication



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GENERAL INFORMATION

 

 SECTION 1
   

Parts Documents

Service Documents

       
1-1 General    
596910 Decal Location    
80-007A Procedure For Ordering Parts    
       
    1-2 Operation
       
       
    1-4 Safety
    80-508 Safety
       
POWER UNIT

 

 SECTION 2
   

Parts Documents

Service Documents

2-1 Engine 2-1 Engine
590990 Power Unit 80-1044 Diagnostic Fault Codes, Cummins Engines
590600 Engine    
       
     
2-3 Lubrication    
589087 Dipstick & Housing Assembly    
580644 Engine Oil Fill    
       
2-4 Fuel    
589233 Fuel Plumbing    
       
2-5 Air Intake & Exhaust 2-5 Air Intake & Exhaust
590992 Air Cleaner Installation 80-986 Air Cleaner Service Instructions
588097 Exhaust Installation    
258700 Air Cleaner Assembly    
       
2-6 Cooling 2-6 Cooling
596365 Radiator Installation 80-970 Service Manual, RTTS Tube & Shell Cooler
588648 Radiator/CAC 80-967 Service Manual, Mesabi Copper Tube RAD/CAC
249984 Cooler, Transmission E0124 Radiator Fill Procedure
       
       
DRIVETRAIN

 

 SECTION 3
   

Parts Documents

Service Documents

3-1 General    
595793 Transmission Circuit    
584900 Driveline Installation    
       
3-2 Transmission and Converter 3-2 Transmission and Converter
595457 Transmission Installation SM64 Maintenance & Service Manual - 6000 Transmission
591264 Transmission, 6000 80-900 Maintenance & Service Manual - C8000 Converter
578293 Shift Valve, 24V 80-487 Electric Shift Control - Plumbing Diagram
257099 Kit, Flexplate 17" W/Drive Plate 80-486 Engine Flywheel Indicator Set-Ups
256295 Converter 80-469 Transmission Circuit Plumbing
    E0017 Breather Maintenance For Convertor & Transmission
       
3-3 Drivelines 3-3 Drivelines
255339 Driveline Assembly WSB0386 Lumberjack Speed Warning
250400 Driveline Assembly 80-627 Driveline Service & Maintenance
       
3-4 Axles 3-4 Axles
596643 Axle WSB0398 Wheel Bearing Preload Check
585001 Tailpost Installation 80-538 Differential Service - 25D
584897 Disc Brake, Wet 80-119 Tailpost Service & Inspection
580700 Differential & Carrier 80-1041 Maintenance & Service Manual - 25D Series Axle
577281 Parking Brake Installation    
249162 Wheel End and Differential Kit    
211953 Planet Carrier Assembly    
       
3-5 Wheels & Tires 3-5 Wheels & Tires
590040 Rear Wheel Assembly 80-891 Wheels & Tires
590036 Front Wheel and Tire Assembly    
       
     
BRAKE SYSTEM

 

 SECTION 4
   

Parts Documents

Service Documents

4-1 Systems 4-1 Systems
595277 Hydraulic System - Brakes 80-994 Wet Disk Brake Maintenance Manual
    80-588 Duo-Cone Seal Installation
       
4-3 Supply Components 4-3 Supply Components
250658 Accumulator, 975 PSI 80-1076 Accumulator Service
245411 Accumulator; Pre-Charge 1500 psi    
       
4-4 Control Components 4-4 Control Components
593675 Valve; Brake Relay 80-1110 Service Instructions - Valve; Brake
593630 Manifold Assembly, Brake 80-1109 Service Instructions - Valve; Brake Relay
592201 Valve, Brake    
590184 Manifold Assembly, Fire System    
       
4-5 Actuator Components 4-5 Actuator Components
244409 Parking Brake Caliper 80-767 SCL25 Dry Disc Park Brake Calipers Maint Manual
       
HYDRAULIC SYSTEM

 

 SECTION 5
   

Parts Documents

Service Documents

5-1 Systems & Circuits 5-1 Systems & Circuits
597143 Hydraulic System - Hoist & Tilt 80-421 DANFOSS Steering System Operation & Troubleshooting
595791 Hydraulic System - Carriage 590915 ANSI Schematic - Hydraulic
595266 Hydraulic System - Chassis    
594125 Joystick Steering Installation    
593363 Hydraulic System - Steering    
589201 Hydraulic System - Seat to Bulkhead    
586819 Hydraulic System - Seat    
       
5-2 Pumps 5-2 Pumps
PA047625 Pump Arrangement WSB0079 Gear Pump Failures
       
       
       
       
5-3 Valves 5-3 Valves
595276 Valve Module 80-568 Service - Husco Port Relief / Anti-Cav
593879 Valve, Control 80-423 Steering Control Unit Service
592622 Manifold, Hoist/Tilt 80-422 Flow Amplifier Service
590181 Manifold Assembly 80-271 Service Manual for HUSCO Control Valves
589619 Remote Control Valve 80-1090 Pressure Setting of 590181 Accumulator Charge Manifold
587576 Holddown/Kickoff Valve Assembly    
586605 Manifold Assembly    
581812 Steering Load Sensing Valve    
250637 Hoist & Tilt Valve    
234082 Steering Flow Amplifier    
234081 Steering Control Unit    
       
5-4 Cylinders 5-4 Cylinders
595394 Cylinder, Tilt 80-044 Wagner Hydraulic Cylinder Repair
595341 Cylinder, Hoist    
595265 Installation, Tilt Cylinder    
595264 Installation, Hoist Cylinder    
595260 Cylinder Assembly    
595259 Cylinder Assembly    
594110 Cylinder Installation; Steering    
593796 Cylinder Assembly; Steering    
       
       
5-5 Filters 5-5 Filters
587385 High Pressure Filter; 100 GPM 80-1080 Return Filter Service
587036 High Pressure Filter; 40 GPM 80-1021 High Pressure Filter Service
584259 Filter Head Assembly    
243457 Return Filter (In-Tank)    
FA047625 Filter Arrangement    
       
       
5-6 Miscellaneous 5-6 Miscellaneous
258300 Cooler, Hydraulic Oil 80-236 Pressurized Hydraulic Tank Warning
       
ELECTRICAL SYSTEM

 

 SECTION 6
   

Parts Documents

Service Documents

6-1 Systems & Circuits 6-1 Systems & Circuits
587891 Reverse Alarm-LED Light Installation 596842 ANSI Schematic - Electrical
       
6-2 Components 6-2 Components
596773 Wiring, Chassis 80-939 Programmable Fuel Sender Installation and Calibration
587939 Lights Installation, Carriage-LED 80-1131 Alternator Servicing Precautions
587904 Lights Installation, Cab-LED 80-612 PLC Basics
586812 Junction Box Assembly 80-092 Battery Maintenance
574276 Linear Actuator, Rotating Platform    
      * Backordered
CAB & COWL

 

 SECTION 7
   

Parts Documents

Service Documents

7-1 Basic Structure 7-1 Basic Structure
    80-512 Service Manual - HD Vehicle HVAC Systems
596499 Cab Assembly    
596486 Installation, Insulation    
596485 Installation, Insulation, Cowl Floor    
596334 Grab Bars Installation    
594707 Doors, Cab    
590694 Assembly, Pannel, Front RH    
590691 Assembly, Pannel, Front LH    
586560 Hinge Assembly, LH Door    
586558 Hinge Assembly, Upper LH    
       
       
7-2 Instruments & Controls 7-2 Instruments & Controls
597076 Joystick Assembly, 2 Button 80-1111 Automatic Temperature Control - Service
596481 Electrical, Cab Components    
596469 Console Assembly,Overhead    
596463 Assembly, Panel    
595446 Pedal, Electronic Throttle    
594550 Handle, Joystick, 2 Button    
594549 Handle, Joystick, 2 Button 1 Rocker    
594545 Joystick Assembly, 2-Button 1-Rocker    
593449 Controller, Temperature    
590717 Assembly, Dash    
246923 Pedal, Electronic Throttle    
       
       
7-3 Miscellaneous 7-3 Miscellaneous
596809 Assembly, Seat 80-1084 Cab Pressurizer Service Instructions
596808 Assembly, Seat Platform    
596807 Installation, Seat, W/ Rotation    
* 596568 Seat    
595280 Air Conditioning/Heater Installation    
590951 Strobe Light & Horn Installation    
590805 Pressurizer W/Precleaner 24V    
590074 Air Conditioner/Heater    
589053 Fan, Defrost    
586692 Driveline Assembly, Steering Column    
258675 Air Conditioner/Heater    
258674 Condenser, Remote    
       
FRAME & ATTACHMENTS

 

 SECTION 8
   

Parts Documents

Service Documents

8-1 Frame & Attachments 8-1 Frame & Attachments
596771 Chassis Assembly 80-850 Structural Welding Repair
595258 Carriage Assembly    
590989 Boom Assembly    
560937 Holddown Arm    
560229 Kickoff Arm    
       
       
8-2 Miscellaneous    
593686 Kit, Baffle Installation    
585189 Battery Lockout Installation    
582455 Battery Box Installation    
       
ACCESSORIES & OPTIONS

 

 SECTION 9
   

Parts Documents

Service Documents

9-1 Accessories & Options 9-1 Accessories & Options
596367 Optional Coat/Hard Hat Hooks 80-902 Owner's Manual - Ansul Fire Suppression/Detection Systems
596257 Cup Holder Installation 80-1107 LVS Liquid Agent Fire Supression System Data Specifications
594337 Fire Suppression System; Cab 80-1106 CHECKFIRE 210 ICM Operators Manual & Maintenance Information
592313 Lube System, Auto - Lincoln 80-1088 Automatic Greasing System (Lincoln) - Maintenance
590881 Turbo Shield Installation    
582769 Fire Extinguisher Installation    
       
MAINTENANCE & LUBRICATION

 

 SECTION 10
   

Parts Documents

Service Documents

10-1 Maintenance and Lubrication 10-1 Maintenance and Lubrication
80-999-047625 Suggested Spares Guide, L90F-625 80-1169 Towing Eyes
    80-1168 Filter Service
    80-1143 Fluid Selection, Specifications and Capacities
    80-1142 Lubrication Points
    80-1141 Daily /Shift Maintenance
    80-1140 Maintenance Checklist
    80-1057 Wagner Torque Specification Chart
    80-1014 2 Wheel Drive Jack Locations
    61-542-047625 Operating Specifications, L90F-625