Parts & Service Documentation

GENERAL INFORMATION

SECTION 1

Parts Documents

Service Documents

1-1 General 1-1 General
80-007A Procedure For Ordering Parts (WAGNER) 79-613 Extended Warranty
602671 Decal Locations    
    1-2 Operation
    80-1365 Start & Stop Procedures
       
    1-4 Safety
    80-1345 Safety
       

POWER UNIT

SECTION 2

Parts Documents

Service Documents

2-1 Engine 2-1 Engine
603738 Power Unit Installation 80-1235 Cummins Tier 4 Fault Codes
603735 Power Unit Assembly    
602675 Engine, QSL9 TIER 4F, 430HP    
  Engine Serial Number: 74710448    
  Engine ECM Serial Number: 63075495    
       
    2-4 Fuel
    80-1366 Periodic Draining of Fuel Tank
       
2-5 Air Intake & Exhaust    
600155 Air Cleaner Assembly    
       
2-6 Cooling 2-6 Cooling
603647 Fan, Sucker, 48", 8-Blade 80-1367 Radiator Fill Procedures
603041 Cooling Package, COND/FOC    
603040 Cooling Package, RAD/TOC/CAC    
603029 Cooling Assembly    
602659 Cooling System Installation    
601865 Fan Motor    
       

DRIVETRAIN

SECTION 3

Parts Documents

Service Documents

3-2 Transmission and Converter 3-2 Transmission and Converter
603828 Converter SM64 Maintenance & Service Manual - 6000 Transmission
603755 Transmission Assembly 80-486 Engine Flywheel Indicator Set-Ups
602668 Transmission Circuit 80-1313 Speed Senson Installation
602660 Transmission Installation 80-1263 Electric Shift Control Plumbing
591264 Transmission 80-1211 Service Manual, CL9000 Torque Converter
257100 Kit, Flexplate 16" W/Drive Plate 80-1078 Breather Maintenance for Converters & Transmissions
228640 Pressure Regulating Valve    
       
3-3 Drivelines 3-3 Drivelines
602663 Driveline Installation 80-627 Driveline Service & Maintenance
603739 Driveline Assembly    
603141 Driveline Assembly    
601143 Driveline Assembly    
248807 Driveline Assembly    
       
3-4 Axles 3-4 Axles
602678 Axle, Front, Limited Slip 80-1329 Service Manual, Front Axle
602662 Rear Axle Installation 80-1328 Service Manual, Front and Rear Axles
602661 Front Axle Installation    
602127 Axle, No-Spin Rear    
596760 Parking Brake    
596756 Differential & Carrier Assembly, Rear    
596747 Differential & Carrier Assembly, Front    
593137 Brake Assy    
       

BRAKE SYSTEM

SECTION 4

Parts Documents

Service Documents

4-1 Systems    
602667 Hydraulic System - Brakes    
       
4-3 Supply Components 4-3 Supply Components
590154 Accumulator, Pre-Charge 975 psi 80-1076 Accumulator Service
       
4-4 Control Components 4-4 Control Components
590704 Valve, Hydraulic Brake 80-895 Service Instructions - MICO 466 Series Single Power Brake Valve
251610 Accumulator Charge Valve 80-893 Service Instructions - MICO Brake Valve Pedal Assembly
    80-758 Accumulator Charge Valve Service
       

HYDRAULIC SYSTEM

SECTION 5

Parts Documents

Service Documents

5-1 Systems & Circuits 5-1 Systems & Circuits
602666 Hydraulic System - Implement E0087 Troubleshooting Hydraulic Systems
    602651 ANSI Schematic - Hydraulic
       
5-2 Pumps 5-2 Pumps
PA-LC90-201 Pump Arrangement WSB0079 Gear Pump Failures
    80-1315 Bleeding Air from Parker P3 Piston Pumps
       
5-3 Valves    
603287 Manifold Assembly, Brakes    
603033 Valve Assembly, Implement    
602030 Manifold Assembly, LS    
598028 Manifold Assembly    
       
5-4 Cylinders 5-4 Cylinders
Y12.331.Wagner Cylinder Assembly, Belly Pans 80-1291 Wagner Cylinder Repair
603213 Cylinder Assembly, Steering    
603032 Cylinder Assembly, Blade    
602665 Installation, Cylinder - Steering    
602664 Installation, Cylinder - Blade, LC90    
       
5-5 Filters 5-5 Filters
FA-LC90-201 Filter Arrangement 80-1021 High Pressure Filter Service
603046 High Pressure Filter Installation    
600875 Filter, Tank Return    
587385 High Pressure Filter, 100 GPM    
584259 Filter Head Assembly, Transmission Filters    
       
    5-6 Miscellaneous
    80-1344 Hydraulic Tank Shutoff Ball Valves
    80-1304 Hydraulic Tank Breather
       

ELECTRICAL SYSTEM

SECTION 6

Parts Documents

Service Documents

6-1 Systems & Circuits 6-1 Systems & Circuits
602669 Electrical System, Cummins 602013 ANSI Schematic - Electrical
602042 Reverse Alarm Installation    
       
       
6-2 Components 6-2 Components
R19361 Reverse Alarm 80-939 Programmable Fuel Sender Installation and Calibration
602052 Lights Installation, Cab 80-1131 Alternator Servicing Precautions
602041 Lights Installation 80-092 Battery Maintenance
       

CAB & COWL

SECTION 7

Parts Documents

Service Documents

7-1 Basic Structure 7-1 Basic Structure
603020 Cab Assembly 80-1082 Heavy-Duty AC and Heater Service
602835 Window Installation, Cab    
602793 Insulation Installation    
602077 Doors Installation    
574264 ROPS Installation    
       
7-2 Instruments & Controls 7-2 Instruments & Controls
602792 Overhead Console Assembly 80-1342 ECM Communications Port
602115 Joystick 80-1331 Wagner Smart Screen Service/Troubleshooting
602049 Controls and Joysticks Installation    
246923 Pedal, Electronic Throttle    
       
7-3 Miscellaneous    
603936 Heater & AC, Cab    
602688 Pressurizer    
602685 Heater and Air Conditioner Unit    
602657 Heater/AC Installation    
602110 Suspension, Seat, Heavy Duty    
602079 Mirror Installation, Standard, LC    
602048 Seat Assembly, Lowback w/Swivel    
602044 Trainer's Seat Installation    
601726 Seat, Lowback    
589053 Fan, Defrost    
       

FRAME & ATTACHMENTS

SECTION 8

Parts Documents

Service Documents

8-1 Frame & Attachments 8-1 Frame & Attachments
603019 Blade Installation 80-850 Structural Welding Repair - Wagner
603018 Chassis Assembly 80-222 Center Swivel Bearing Adjustment Procedure
602656 Swivel Box/Bogie Installation    
602655 Hinge Guard Installation    
602654revB Belly Pans Installation, LC90-201    
602343 Cooling Box Guard Installation    
       
       
       
       
       
       
       
       
       
       
       
       
       
       

ACCESSORIES & OPTIONS

SECTION 9

Parts Documents

Service Documents

9-1 Accessories & Options 9-1 Accessories & Options
603704 Adjustable Monitor Mounting Kit 80-1352 Rearview System Installation & Operation Manual
602987 Fire Extinguisher Installation    
602670 Lube System Installation, Central    
602054 Camera Installation, Cab    
602043 Reverse Camera Installation    
599731 Camera / Monitor    
       
       
       
       
       
       
       

MAINTENANCE & LUBRICATION

SECTION 10

Parts Documents

Service Documents

10-1 Maintenance and Lubrication 10-1 Maintenance and Lubrication
80-999-LC90-201 Suggested Spares Guide LC90-201 80-1364 Lubricant Selection, Specifications, and Capacities
    80-1363 Lubrication Points
    80-1362 Preventive / Scheduled Maintenance
    80-1361 Daily/Shift Maintenance
    80-1360 Maintenance Checklists
    80-1359 Filter Service
    80-1358 Jack Locations
    80-1343 Service Position - Landfill Compactors
    80-1166-LC90-201 Swivel Box Joint Wear Check
    80-1057 Wagner Torque Specification Chart
    61-582-LC90-201 Operating Specifications, LC90-201