Parts & Service Documentation

Date: 10-19-2017 Model: CHD100
Revised: 09-30-2025 Serial No: 103302


Section 1 - General Information

Section 2 - Power Unit

Section 3 - Drivetrain

Section 4 - Brake System

Section 5 - Hydraulic System

Section 6 - Electrical System

Section 7 - Cab & Cowl

Section 8 - Frame & Attachments

Section 9 - Accessories & Options

Section 10 - Maintenance & Lubrication



Return to Main Index Page


GENERAL INFORMATION

 

 SECTION 1
   

Parts Documents

Service Documents

       
1-1 General 1-1 General
80-007A Procedure For Ordering Parts  80-035 How to Read Your Master Check Sheet
       
597051 Decal Locations and Miscellaneous Parts    
    1-2 Operation
    80-1182 Start & Stop Procedures
       
    1-4 Safety
    80-508 Safety
       
POWER UNIT

 

 SECTION 2
   

Parts Documents

Service Documents

2-1 Engine 2-1 Engine
588547 Engine Installation 80-1044 Diagnostic Fault Codes, Cummins Engines
588545 Power Unit    
256859 Engine    
Serial Number: 79915738    
       
     
     
     
2-4 Fuel    
584180 Fuel System Installation    
       
2-5 Air Intake & Exhaust 2-5 Air Intake & Exhaust
588546 Air Intake & Exhaust Installation 80-045A Air Intake System (Service)
226636 Air Filter    
       
       
2-6 Cooling 2-6 Cooling
596162 Radiator Assembly 80-970 Service Manual, RTTS Tube & Shell Cooler
596160 Cooling System Installation 80-967 Service Manual, Mesabi Copper Tube RAD/CAC
595630 Fan, Sucker 80-1189 Radiator Fill Procedures
588566 Radiator    
249984 Cooler, Transmission    
       
       
       
       
DRIVETRAIN

 

 SECTION 3
   

Parts Documents

Service Documents

3-1 General 3-1 General
589251 Driveline Installation    
       
       
3-2 Transmission and Converter 3-2 Transmission and Converter
597289 Transmission Assembly 89-981 Maintenance & Service Manual - 8000 Transmission
596732 Transmission 80-900 Maintenance & Service Manual - C8000 Converter
589845 Transmission Circuit    
583862 Transmission Pan 80-487 Electric Shift Control - Plumbing Diagram
578293 Shift Valve, 24V 80-486 Engine Flywheel Indicator Set-Ups
257099 Kit, Flexplate 17" W/Drive Plate 80-469 Transmission Circuit Plumbing
256298 Converter 80-1078 Breather Maint for Converters & Trans.
228640 Pressure Regulating Valve    
       
       
       
3-3 Drivelines 3-3 Drivelines
589252 Driveline Assembly 80-627 Driveline Service & Maintenance
254388 Driveline Assembly    
248966 Driveline Assembly    
248964 Driveline Assembly    
       
3-4 Axles 3-4 Axles
594018 Axle Installation, Kessler; CHD100 80-1155 Service Manual; Kessler Axle
594016 Axle, No-spin Rear    
594014 Axle, Front; Limited Slip    
       
3-5 Wheels & Tires 3-5 Wheels & Tires
596557 Wheel Assembly, Single W/O Hub; Chassis 80-891 Wheels & Tires
596556 Wheel Assembly, Single W/O Hub; Bogie    
       
BRAKE SYSTEM

 

 SECTION 4
   

Parts Documents

Service Documents

4-1 Systems 4-1 Systems
597044 Hydraulic System - Brakes    
       
       
4-3 Supply Components 4-3 Supply Components
590154 Accumulator; Pre-Charge 975 psi 80-1076 Accumulator Service
       
       
4-4 Control Components 4-4 Control Components
597709 Brake Valve 80-895 Service Instructions - MICO 466 Series Single Power Brake Valve
589812 Manifold Assembly, Brake 80-893 Service Instructions - Brake Valve Pedal Assembly
       
HYDRAULIC SYSTEM

 

 SECTION 5
   

Parts Documents

Service Documents

5-1 Systems & Circuits 5-1 Systems & Circuits
597043 Hydraulic System - Steering E0087 Troubleshooting Hydraulic Systems
597041 Hydraulic System - Chassis 80-421 DANFOSS Steering System Operation & Troubleshooting
589350 Hydraulic System Bogie/Bucket 597001 Hydraulic Schematic
       
5-2 Pumps 5-2 Pumps
PA103302 Pump Arrangement WSB0079 Gear Pump Failures
593657 Vane Motor 80-971 GT- Series Hydraulic Pump Changing Rotation Procedure
258526 Pump, Gear 80-679 Hydraulic Pump Service Instructions
253303 Hydraulic Pump    
       
5-3 Valves 5-3 Valves
597391 Valve Module    
597256 Manifold Assembly, Distribution 80-423 Steering Control Unit Service
597231 Manifold, Pilot Control 80-422 Flow Amplifier Service
597229 Manifold Assembly, Accumulator Charge 80-1209 Pressure Setting, Accumulator Charge Manifold 597229
597021 Valve Assembly    
596868 Valve, 1 Section    
591659 Valve, Control    
589312 Manifold Assembly, Bucket Float    
581812 Steering Load Sensing Valve    
258527 Manifold, Fan Drive    
253988 Manifold Assembly    
252512 Steering Control Unit    
234990 Steering Flow Amplifier    
       
5-4 Cylinders 5-4 Cylinders
596405 Cylinder Assembly, Dump, RH 80-044 Wagner Hydraulic Cylinder Repair
596098 Cylinder Assembly, Steering    
596090 Cylinder Assembly, Tilt    
596089 Cylinder Installation; Dump    
596088 Cylinder Assembly, Hoist    
596087 Cylinder Installation; Steering    
593430 Cylinder Assembly, Dump, LH    
       
5-5 Filters 5-5 Filters
FA103302 Filter Arrangement 80-1080 Return Filter Service
597277 Filter Manifold Assembly 80-1021 High Pressure Filter Service
588683 High Pressure Filter, WPF2    
588682 High Pressure Filter, WPF4    
584259 Filter Head Assembly    
243457 Return Filter (In-Tank)    
       
       
5-6 Miscellaneous 5-6 Miscellaneous
258525 Oil Cooler 80-236 Pressurized Hydraulic Tank Warning
    80-1193 Hydraulic Tank Breather - Chipdozers
       
ELECTRICAL SYSTEM

 

 SECTION 6
   

Parts Documents

Service Documents

6-1 Systems & Circuits 6-1 Systems & Circuits
597049 Electrical System, Cummins 597052 ANSI Schematic - Electrical
       
6-2 Components 6-2 Components
589582 Kit, Fuse Block 80-1131 Alternator Servicing Precautions
583861 Main Fuse Installation 80-092 Battery Maintenance
       
       
       
       
       
       
CAB & COWL

 

 SECTION 7
   

Parts Documents

Service Documents

7-1 Basic Structure 7-1 Basic Structure
597119 Air Conditioning Installation 80-1314 Automatic Temperature Control User’s Guide
597079 Cab 80-1082 Heavy-Duty AC and Heater Service
597038 Cab Assembly    
597037 ROPS Installation    
       
7-2 Instruments & Controls 7-2 Instruments & Controls
597390 Joystick, RH 80-1194 IQAN Service/Troubleshooting
597389 Joystick, LH 80-1188 ECM Communications Port
246923 Pedal, Electronic Throttle    
       
7-3 Miscellaneous    
598591 Mirror Installation, Standard    
597481 Assembly, Remote Monitor    
597471 Assembly, Horn/Park Brake    
597469 Assembly, ECM    
597432 Assembly, Electrical Panel    
597413 Seat Suspension    
597091 Seat Assembly    
597090 Seat Assembly W/RH & LH Control Pods    
240063 A/C Condenser, Remote Mount    
       
       
       
       
       
       
       
       
       
       
       
       
       
       
       
FRAME & ATTACHMENTS

 

 SECTION 8
   

Parts Documents

Service Documents

8-1 Frame & Attachments 8-1 Frame & Attachments
597246 Hardnose & Hood Assembly    
597039 Bucket & Lift Arm 80-850 Structural Welding Repair - Wagner
597036 Chassis 80-222 Center Swivel Bearing Adjustment Procedure
596554 Swivel/Bogie/Cradle    
569411 Frame Assembly    
       
       
       
8-2 Miscellaneous    
588394 Door Assembly, Screen    
583385 Battery Box Installation    
       
ACCESSORIES & OPTIONS

 

 SECTION 9
   

Parts Documents

Service Documents

9-1 Accessories & Options 9-1 Accessories & Options
907053 Camera/Monitor 80-902 Owner's Manual - Ansul Fire Suppression/Detection Systems
598892 Steering Position Sensor Kit 80-1088 Automatic Greasing System (Lincoln) - Maintenance
597120 Camera System    
597047 Fire Suppression System; Cab    
597042 Lube System - Auto    
596092 Fire Suppression System, Chassis    
588558 Fire Extinguisher Installation    
       
MAINTENANCE & LUBRICATION

 

 SECTION 10
   

Parts Documents

Service Documents

10-1 Maintenance and Lubrication 10-1 Maintenance and Lubrication
80-999-103302 Suggested Spares Guide 80-1192 Service Position - Chipdozers
    80-1187 Jack Locations
    80-1186 Filter Service
    80-1185 Maintenance Checklists
    80-1184 Daily/Shift Maintenance
    80-1183 Lubrication Points
    80-1166-103302 Swivel Box Joint Wear Check
    80-1154 Lubricant Selection & Specifications
    80-1152 Preventive / Scheduled Maintenance
    80-1057 Wagner Torque Specification Chart
    61-543-103302 Operating Specifications, CHD100-302