Allied Systems Website

Parts & Service Documentation

Date: 7-25-2014 Model: L90F
Revised: 10-14 -2014 Serial No: 047623

Section 1 - General Information

Section 2 - Power Unit

Section 3 - Drivetrain

Section 4 - Brake System

Section 5 - Hydraulic System

Section 6 - Electrical System

Section 7 - Cab & Cowl

Section 8 - Frame & Attachments

Section 9 - Accessories & Options

Section 10 - Maintenance & Lubrication



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GENERAL INFORMATION

 

 SECTION 1
   

Parts Documents

Service Documents

       
1-1 General    
80-007A Procedure For Ordering Parts     
592209 Decal Locations    
       
    1-2 Operation
    80-103 Heavy Lift Vehicle Start & Stop Procedures
       
    1-4 Safety
    80-508 Safety
       
POWER UNIT

 

 SECTION 2
   

Parts Documents

Service Documents

2-1 Engine 2-1 Engine
590990 Power Unit    
590600 Engine    
589087 Dipstick & Housing Assembly 80-1044 Diagnostic Fault Codes, Cummins Engines
4056481-02 Parts Cataolog For QSX15 Engine 12/10 3666423 Operation and Maintenance Manuals 8-Jan 2014
Serial Number: 79722358    
     
2-3 Lubrication    
580644 Engine Oil Fill    
       
       
2-4 Fuel    
589233 Fuel Plumbing    
       
2-5 Air Intake & Exhaust 2-5 Air Intake & Exhaust
590992 Air Cleaner Installation 80-986 Air Cleaner Service Instructions
588097 Exhaust Installation    
258700 Air Cleaner Assembly    
       
2-6 Cooling 2-6 Cooling
590991 Radiator Installation 80-970 Service Manual, RTTS Tube & Shell Cooler
588648 Radiator/CAC E0124 Radiator Fill Procedures
249984 Cooler, Transmission 80-967 Service Manual, Mesabi Copper Tube RAD/CAC
       
       
       
DRIVETRAIN

 

 SECTION 3
   

Parts Documents

Service Documents

3-1 General    
588102 Transmission Circuit    
584900 Driveline Installation    
       
3-2 Transmission and Converter 3-2 Transmission and Converter
592307 Transmission Installation    
591989 Transmission E0017 Breather Maint for Converters & Trans.
578293 Shift Valve, 24V SM64 Maintenance & Service Manual - 6000 Transmission
257099 Kit, Flexplate 17" W/Drive Plate 80-900 Maintenance & Service Manual - C8000 Converter
256295 Converter 80-487 Electric Shift Control - Plumbing Diagram
228640 Pressure Regulating Valve 80-486 Engine Flywheel Indicator Set-Ups
    80-469 Transmission Circuit Plumbing
       
       
3-3 Drivelines 3-3 Drivelines
255339 Driveline Assembly 80-627 Driveline Service & Maintenance
250400 Driveline Assembly WSB0386 Lumberjack Speed Warning
       
       
       
3-4 Axles 3-4 Axles
593408 Axle Installation W/Wet Disk Brakes WSB0398 Wheel Bearing Preload Check
585001 Tailpost Installation 80-538 Differential Service - 25D
584897 Disc Brake, Wet 80-119 Tailpost Service & Inspection
580700 Differential & Carrier 80-1041 Maintenance & Service Manual - 25D Series Axle
577281 Parking Brake Installation    
249162 Wheel End & Differential Carrier    
211953 Planet Carrier Assembly    
       
3-5 Wheels & Tires 3-5 Wheels & Tires
590040 Rear Wheel Assembly 80-891 Wheels & Tires
590036 Front Wheel and Tire Assembly    
     
     
BRAKE SYSTEM

 

 SECTION 4
   

Parts Documents

Service Documents

4-1 Systems 4-1 Systems
590921 Hydraulic System Brakes 80-994 Wet Disk Brake Maintenance Manual
    80-588 Duo-Cone Seal Installation
4-3 Supply Components    
250658 Accumulator, 975 PSI    
245411 Accumulator; Pre-Charge 1500 psi    
       
4-4 Control Components 4-4 Control Components
593630 Manifold Assembly, Brake 80-893 Service Instructions - MICO Brake Valve Pedal Assembly
591507 Brake Valve    
590184 Manifold Assembly, Fire System    
       
4-5 Actuator Components 4-5 Actuator Components
244409 Parking Brake Caliper 80-767 SCL25 Dry Disc Park Brake Calipers Maint Manua
       
       
HYDRAULIC SYSTEM

 

 SECTION 5
   

Parts Documents

Service Documents

5-1 Systems & Circuits 5-1 Systems & Circuits
593363 Hydraulic System - Steering 80-421 DANFOSS Steering System Operation & Troubleshooting
590993 Hydraulic System Chassis 80-187 Basic Lumberjack Hydraulic Troubleshooting
590931 Hydraulic System - Carriage 590915 ANSI Schematic - Hydraulic
589201 Hydraulic System - Seat to Bulkhead    
586819 Hydraulic System - Seat    
583191 Hydraulic System - Hoist & Tilt    
       
5-2 Pumps 5-2 Pumps
PA047623 Pump Arrangement WSB0079 Gear Pump Failures
       
       
       
       
5-3 Valves 5-3 Valves
591000 Valve Module 80-423 Steering Control Unit Service
590181 Manifold Assembly 80-422 Flow Amplifier Service
589619 Remote Control Valve 80-1090 Pressure Setting of 590181 Accumulator Charge Manifold
587576 Holddown/Kickoff Valve Assembly 80-568 Service - Husco Port Relief / Anti-Cav
586775 Base, Joystick 80-271 Service Manual for HUSCO Control Valves
586605 Manifold Assembly    
250637 Hoist & Tilt Valve    
234082 Steering Flow Amplifier    
234081 Steering Control Unit    
       
       
5-4 Cylinders 5-4 Cylinders
W10970 Hydraulic Cylinder - Steering 80-044 Wagner Hydraulic Cylinder Repair
588099 Cylinder Installation, Hoist    
580771 Cylinder Assembly, Tilt    
580770 Hydraulic Cylinder (10 x 61)    
580769 Cylinder Installation, Tilt    
562896 Hydraulic Cylinder, Hoist    
531671 Hydraulic Cylinder    
531565 Hydraulic Cylinder    
       
       
5-5 Filters 5-5 Filters
FA047623 Filter Arrangement 80-1080 Hydraulic In-Tank Return Filter - Maintenance
587385 High Pressure Filter; 100 GPM 80-1021 High Pressure Filter Service
587036 High Pressure Filter; 40 GPM    
584259 Filter Head Assembly    
243457 Return Filter (In-Tank)    
       
5-6 Miscellaneous 5-6 Miscellaneous
258300 Cooler, Hydraulic Oil 80-236 Pressurized Hydraulic Tank Warning
    80-1076 Accumulator Service
       
       
ELECTRICAL SYSTEM

 

 SECTION 6
   

Parts Documents

Service Documents

6-1 Systems & Circuits 6-1 Systems & Circuits
586163 Reverse Alarm 590916 ANSI Schematic - Electrical
       
6-2 Components 6-2 Components
588098 Wiring, Chassis E0161 Alternator Servicing Precautions
586913 Lights Installation - Cab 80-092 Battery Maintenance
586812 Junction Box Assembly 80-612 PLC Basics
586167 Lights Installation - Carriage 80-939 Programmable Fuel Sender Installation and Calibration
574276 Linear Actuator, Rotating Platform    
       
       
       
CAB & COWL

 

 SECTION 7
   

Parts Documents

Service Documents

7-1 Basic Structure 7-1 Basic Structure
591868 Cab Assembly 80-512 Service Manual - HD Vehicle HVAC Systems
591402 Door Assembly, LH    
591401 Door Assembly RH    
588628 Insulation Installation    
588138 Panel Assembly, LH Front    
588137 Panel Assembly, RH Front    
586962 Insulation Instalation; Cowl Floor    
586670 Superstructure Installation    
586560 Hinge Assembly, LH Door    
586558 Hinge Assembly, Upper LH    
586385 Window Installation    
       
7-2 Instruments & Controls    
591314 Console Assembly    
590627 Handle, Joystick 2 Button    
590626 Joystick Assembly; 2-Button    
589698 Control, Temperature Assembly    
589376 Joystick Assembly; 3-Button    
589284 Panel Assembly, Circuit Breaker    
589281 Panel Assembly, Circuit Breaker, Joystick Steering    
588939 Handle, Joystick 3 Button    
587926 Panel Assembly, LH Instrument    
587925 Panel Assembly, RH Instrument    
587924 Panel Assembly, RH Gauge    
586716 Steering Column Upgrade    
586437 Panel Assembly, LH    
246923 Pedal, Electronic Throttle    
       
7-3 Miscellaneous 7-3 Miscellaneous
593640 Air Conditioner/Heater Installation 80-972 Grammer Upper Seat Repair Manual
593423 Seat 80-1084 Cab Pressurizer Service Instructions
590925 Platform Assembly- Seat Rotation    
590924 Seat Installation, W/Rotation    
590911 Strobe Light & Horn Installation    
590805 Pressurizer W/Precleaner 24V    
590588 Seat Assembly    
590074 Air Conditioner/Heater    
590011 Door Spring Assembly    
589695 Hinge Assembly, LH    
589694 Hinge Assembly, RH    
589053 Fan, Defrost    
586692 Driveline Assembly, Steering Column    
258675 Air Conditioner/Heater    
258674 Condenser, Remote    
       
       
FRAME & ATTACHMENTS

 

 SECTION 8
   

Parts Documents

Service Documents

8-1 Frame & Attachments 8-1 Frame & Attachments
590989 Boom Assembly 80-850 Structural Welding Repair - Wagner
590926 Carriage Assembly    
590919 Chassis Assembly    
560937 Holddown Arm    
560229 Kickoff Arm    
       
8-2 Miscellaneous    
582455 Battery Box Installation    
       
ACCESSORIES & OPTIONS

 

 SECTION 9
   

Parts Documents

Service Documents

9-1 Accessories & Options 9-1 Accessories & Options
592313 Lube System, Auto - Lincoln 80-902 Owner's Manual - Ansul Fire Suppression/Detection Systems
590994 Fire Suppresion System 80-1088 Automatic Greasing System (Lincoln) - Maintenance
590881 Turbo Shield Installation    
       
       
       
MAINTENANCE & LUBRICATION

 

 SECTION 10
   

Parts Documents

Service Documents

10-1 Maintenance and Lubrication 10-1 Maintenance and Lubrication
80-999-047623 Suggested Spares Guide, L90F-623 80-999-047623 Suggested Spares Guide, L90F-623
    80-1014 2 Wheel Drive Jack Locations
    80-1057 Wagner Torque Specification Chart
    61-542-047623 Operating Specifications, L90F-623
    80-257 Lubricant Selection & Specifications