Parts & Service Documentation

Date: 7-21-2016 Model: CHD100
Revised: 11-09-2020 Serial No: 103300


Section 1 - General Information

Section 2 - Power Unit

Section 3 - Drivetrain

Section 4 - Brake System

Section 5 - Hydraulic System

Section 6 - Electrical System

Section 7 - Cab & Cowl

Section 8 - Frame & Attachments

Section 9 - Accessories & Options

Section 10 - Maintenance & Lubrication



Return to Main Index Page
GENERAL INFORMATION

 

 SECTION 1
   

Parts Documents

Service Documents

       
1-1 General 1-1 General
80-007A Procedure For Ordering Parts  80-035 How to Read Your Master Check Sheet
       
597196 Decal Locations    
1-2 Operation 1-2 Operation
    80-1147 Start & Stop Procedures
       
    1-4 Safety
    80-508 Safety
       
POWER UNIT

 

 SECTION 2
   

Parts Documents

Service Documents

2-1 Engine 2-1 Engine
589250 Power Unit 80-1042 Diagnostic Fault Codes, CAT Engines
587679 Engine Installation    
256934 Engine C15 540 HP    
  Engine Serial Number: MCW10064    
  Engine Parts Catalog #SEBP3815 CD1 (Order from CAT) SEBU7902-06 CAT Operation and Maintenance Manual APRIL 2014
Engine Parts Catalog #SEBP3815 CD2 (Order from CAT)    
    (Order operators manual from CAT)
     
2-4 Fuel 2-4 Fuel
586803 Fuel System Installation    
       
2-5 Air Intake & Exhaust 2-5 Air Intake & Exhaust
589392 Air Intake & Exhaust Installation 80-045A Air Intake System (Service)
226636 Air Filter    
       
       
2-6 Cooling 2-6 Cooling
596162 Radiator Assembly    
596160 Cooling System Installation 80-976 Digital Fan Controller Unit Troubleshooting
595630 Fan, Sucker 80-970 Service Manual, RTTS Tube & Shell Cooler
588566 Radiator    
249984 Cooler, Transmission    
       
2-7 Miscellaneous    
596810 Kit, Secondary Engine Shutdown    
       
DRIVETRAIN

 

 SECTION 3
   

Parts Documents

Service Documents

3-1 General 3-1 General
583372 Driveline Installation    
       
       
3-2 Transmission and Converter 3-2 Transmission and Converter
596730 Assembly, Transmission E0017 Breather Maint for Converters & Trans.
596732 Transmission 89-981 Maintenance & Service Manual - 8000 Transmission
589845 Transmission Circuit 80-900 Maintenance & Service Manual - C8000 Converter
583862 Transmission Pan    
578293 Shift Valve, 24V 80-487 Electric Shift Control - Plumbing Diagram
257100 Kit, Flexplate 16" W/Drive Plate 80-486 Engine Flywheel Indicator Set-Ups
256298 Converter 80-469 Transmission Circuit Plumbing
228640 Pressure Regulating Valve    
       
       
3-3 Drivelines 3-3 Drivelines
585276 Driveline Assembly 80-627 Driveline Service & Maintenance
254388 Driveline Assembly    
248964 Driveline Assembly    
248963 Driveline Assembly    
       
3-4 Axles 3-4 Axles
594018 Axel Installation, Kessler; CHD100 80-1155 Service Manual; Kessler Axle
594016 Axle, No-spin Rear    
594014 Axle, Front; Limited Slip    
       
3-5 Wheels & Tires 3-5 Wheels & Tires
596557 Wheel Assembly, Single W/O Hub; Chassis 80-891 Wheels & Tires
596556 Wheel Assembly, Single W/O Hub; Bogie    
       
BRAKE SYSTEM

 

 SECTION 4
   

Parts Documents

Service Documents

4-1 Systems 4-1 Systems
596559 Hydraulic System - Brakes    
       
       
4-3 Supply Components 4-3 Supply Components
590154 Accumulator; Pre-Charge 975 psi 80-1076 Accumulator Service
       
       
4-4 Control Components 4-4 Control Components
596510 Brake Valve 80-893 Service Instructions - Brake Valve Pedal Assembly
589812 Manifold Assembly, Brake    
       
HYDRAULIC SYSTEM

 

 SECTION 5
   

Parts Documents

Service Documents

5-1 Systems & Circuits 5-1 Systems & Circuits
596898 Hydraulic System - Steering With Joystick E0087 Troubleshooting Hydraulic Systems
596891 Hydraulic System - Chassis 80-421 DANFOSS Steering System Operation & Troubleshooting
596650 Hydraulic System, Bogie 597226 Hydraulic Schematic
       
5-2 Pumps 5-2 Pumps
PA103300 Pump Arrangement WSB0079 Gear Pump Failures
593657 Vane Motor 80-971 GT- Series Hydraulic Pump Changing Rotation Procedure
258526 Pump, Gear 80-679 Hydraulic Pump Service Instructions
253303 Hydraulic Pump    
       
5-3 Valves 5-3 Valves
596869 Valve Module 80-568 Service - Husco Port Relief / Anti-Cav
596868 Valve, 1 Section 80-423 Steering Control Unit Service
593879 Valve, Control 80-422 Flow Amplifier Service
591424 Manifold Assembly 80-271 Service Manual for HUSCO Control Valves
588832 Manifold Installation    
588781 Manifold Assembly    
586777 Valve, Base; Joystick    
581812 Steering Load Sensing Valve    
258527 Manifold, Fan Drive    
253988 Manifold Assembly    
252512 Steering Control Unit    
234990 Steering Flow Amplifier    
233623 Side Tilt Valve    
       
5-4 Cylinders 5-4 Cylinders
596405 Cylinder Assembly, Dump 80-044 Wagner Hydraulic Cylinder Repair
596098 Cylinder Assembly, Steering    
596090 Cylinder Assembly, Tilt    
596089 Cylinder Installation; Dump    
596088 Cylinder Assembly, Hoist    
596087 Cylinder Installation; Steering    
593430 Cylinder Assembly, Dump    
       
5-5 Filters 5-5 Filters
FA103300 Filter Arrangement 80-1080 Return Filter Service
588683 High Pressure Filter, WPF2 80-1021 High Pressure Filter Service
588682 High Pressure Filter, WPF4    
588679 HP Filter Manifold Assembly    
584259 Filter Head Assembly    
254439 Filter Assembly, Brake Cooling Return    
243457 Return Filter (In-Tank)    
       
5-6 Miscellaneous 5-6 Miscellaneous
258525 Oil Cooler 80-236 Pressurized Hydraulic Tank Warning
       
       
ELECTRICAL SYSTEM

 

 SECTION 6
   

Parts Documents

Service Documents

6-1 Systems & Circuits 6-1 Systems & Circuits
596680 Assembly, Wiring 596777 ANSI Schematic - Electrical
       
6-2 Components 6-2 Components
596091 Light Installation, 24V LED 80-1131 Alternator Servicing Precautions
586795 Sub Panel Assembly, Relay 80-092 Battery Maintenance
585675 Dome Light Assembly    
583861 Main Fuse Installation    
581516 Power Converter, w/Outlet, 24/12V    
579853 Door Panel Assembly    
254485 Kit, Fuse Block    
       
CAB & COWL

 

 SECTION 7
   

Parts Documents

Service Documents

7-1 Basic Structure 7-1 Basic Structure
596679 Assembly, Cowl 80-512 Service Manual - HD Vehicle HVAC Systems
588340 Cab Assembly    
586701 Window Installation    
579942 Door Installation, Cab    
578754 Gas Spring Installation    
574264 ROPS Installation    
       
7-2 Instruments & Controls 7-2 Instruments & Controls
597017 Implement Controls Installation    
596840 Instrument Panel Assembly    
596682 Assembly, Joystick; 2 Button, 1 Roker    
597198 Handle, Joystick; RH Side    
244749 Handle, Control; LH Side (see 596560)    
588630 Overhead Panel Assembly    
579408 Steering Column    
246923 Pedal, Electronic Throttle    
       
7-3 Miscellaneous 7-3 Miscellaneous
597217 Seat 80-1084 Cab Presurizer Service Instructions
596788 Installation; Air Conditioning    
596560 Seat Assembly    
590923 Trainer Seat    
590805 Pressurizer W/Precleaner 24V    
590051 Kit; Trainer Seat    
589687 Air Conditioner/Heater Assembly    
589456 Wiper Delay Installation    
588002 Mirror Installation    
582699 Insulation Installation, Cab    
579758 Wiper Assembly, Rear    
579757 Wiper Assembly, Front    
258969 A/C Unit    
240063 A/C Condenser, Remote Mount    
       
FRAME & ATTACHMENTS

 

 SECTION 8
   

Parts Documents

Service Documents

8-1 Frame & Attachments 8-1 Frame & Attachments
597246 Hardnose & Hood Assembly    
596554 Swivel/Bogie/Cradle 80-850 Structural Welding Repair - Wagner
596553 Chassis 80-222 Center Swivel Bearing Adjustment Procedure
588476 Bucket and Lift Arm    
588475 Frame Assembly    
       
8-2 Miscellaneous    
588394 Door Assembly, Screen    
583385 Battery Box Installation    
       
ACCESSORIES & OPTIONS

 

 SECTION 9
   

Parts Documents

Service Documents

9-1 Accessories & Options 9-1 Accessories & Options
596093 Fire Suppression System, Cab 80-902 Owner's Manual - Ansul Fire Suppression/Detection Systems
596092 Fire Suppression System, Chassis    
588558 Fire Extinguisher Installation    
579875 Quick Start Installation    
570071 Remote Lube (Side Tilt)    
       
       
MAINTENANCE & LUBRICATION

 

 SECTION 10
   

Parts Documents

Service Documents

10-1 Maintenance and Lubrication 10-1 Maintenance and Lubrication
80-999-103300 Suggested Spares Guide 80-1160 Preventive / Scheduled Maintenance
    80-1165 Daily/Shift Maintenance
    80-1164 Lubrication Points
    80-1163 Filter Service
    80-1162 Maintenance Checklists
    80-1172 Lubricant Selection & Specifications
    61-543-103300 Operating Specifications, CHD100-299
    80-1057 Wagner Torque Specification Char
    80-1166-103300 Swivel Box Joint Wear Check