Parts & Service Documentation

Date: 10-15-2015 Model: L90F
Revised: - - Serial No: 047624

Section 1 - General Information

Section 2 - Power Unit

Section 3 - Drivetrain

Section 4 - Brake System

Section 5 - Hydraulic System

Section 6 - Electrical System

Section 7 - Cab & Cowl

Section 8 - Frame & Attachments

Section 9 - Accessories & Options

Section 10 - Maintenance & Lubrication



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GENERAL INFORMATION

 

 SECTION 1
   

Parts Documents

Service Documents

       
1-1 General    
80-007A Procedure For Ordering Parts     
592209 Decal Locations    
       
    1-2 Operation
    80-1144 Start & Stop Procedures
       
    1-4 Safety
    80-508 Safety
       
POWER UNIT

 

 SECTION 2
   

Parts Documents

Service Documents

2-1 Engine 2-1 Engine
590990 Power Unit 80-1044 Diagnostic Fault Codes, Cummins Engines
590600 Engine    
  Serial Number 79845858    
4056481-02 Cummins QSX15 Parts Catolog 12/10 3666423 Cummins QSX15 Operation and Maintenance Manuals 21-Jan 2015
(Order parts book from Cummins)   (Order operators manual from Cummins)
     
2-3 Lubrication    
589087 Dipstick & Housing Assembly    
580644 Engine Oil Fill    
       
2-4 Fuel    
589233 Fuel Plumbing    
       
2-5 Air Intake & Exhaust 2-5 Air Intake & Exhaust
590992 Air Cleaner Installation 80-986 Air Cleaner Service Instructions
588097 Exhaust Installation    
258700 Air Cleaner Assembly    
       
2-6 Cooling 2-6 Cooling
596365 Radiator Installation E0124 Radiator Fill Procedures
588648 Radiator/CAC 80-976 Digital Fan Controller Unit Troubleshooting
249984 Cooler, Transmission 80-970 Service Manual, RTTS Tube & Shell Cooler
    80-967 Service Manual, Mesabi Copper Tube RAD/CAC
       
DRIVETRAIN

 

 SECTION 3
   

Parts Documents

Service Documents

3-1 General    
595793 Transmission Circuit    
584900 Driveline Installation    
       
3-2 Transmission and Converter 3-2 Transmission and Converter
595457 Transmission Installation SM64 Maintenance & Service Manual - 6000 Transmission
591264 Transmission, 6000 E0017 Breather Maint for Converters & Trans.
578293 Shift Valve, 24V 80-900 Maintenance & Service Manual - C8000 Converter
257099 Kit, Flexplate 17" W/Drive Plate 80-487 Electric Shift Control - Plumbing Diagram
256295 Converter 80-486 Engine Flywheel Indicator Set-Ups
    80-469 Transmission Circuit Plumbing
       
3-3 Drivelines 3-3 Drivelines
255339 Driveline Assembly WSB0386 Lumberjack Speed Warning
250400 Driveline Assembly 80-627 Driveline Service & Maintenance
       
3-4 Axles 3-4 Axles
591851 Axle Dual Wheel, Wet Disk Brakes WSB0398 Wheel Bearing Preload Check
585001 Tailpost Installation 80-538 Differential Service - 25D
584897 Disc Brake, Wet 80-119 Tailpost Service & Inspection
580700 Differential & Carrier 80-1041 Maintenance & Service Manual - 25D Series Axle
577281 Parking Brake Installation    
249162 Wheel End and Differential Kit    
211953 Planet Carrier Assembly    
       
3-5 Wheels & Tires 3-5 Wheels & Tires
595997 Wheel Assembly, Single W/Hub & Tire 80-891 Wheels & Tires
589051 Front Wheel Assembly, Dual    
589050 Front Wheel Assembly, Dual    
     
BRAKE SYSTEM

 

 SECTION 4
   

Parts Documents

Service Documents

4-1 Systems 4-1 Systems
595277 Hydraulic System - Brakes 80-994 Wet Disk Brake Maintenance Manual
    80-588 Duo-Cone Seal Installation
       
4-3 Supply Components 4-3 Supply Components
250658 Accumulator, 975 PSI 80-1076 Accumulator Service
245411 Accumulator; Pre-Charge 1500 psi    
       
4-4 Control Components 4-4 Control Components
593675 Valve; Brake Relay 80-1110 Service Instructions - Valve; Brake
593630 Manifold Assembly, Brake 80-1109 Service Instructions - Valve; Brake Relay
592201 Valve, Brake    
590184 Manifold Assembly, Fire System    
       
4-5 Actuator Components 4-5 Actuator Components
244409 Parking Brake Caliper 80-767 SCL25 Dry Disc Park Brake Calipers Maint Manual
       
HYDRAULIC SYSTEM

 

 SECTION 5
   

Parts Documents

Service Documents

5-1 Systems & Circuits 5-1 Systems & Circuits
595792 Hydraulic System - Hoist & Tilt 80-421 DANFOSS Steering System Operation & Troubleshooting
595791 Hydraulic System - Carriage 590915 ANSI Schematic - Hydraulic
595266 Hydraulic System - Chassis    
594125 Joystick Steering Installation    
593363 Hydraulic System - Steering    
589201 Hydraulic System - Seat to Bulkhead    
586819 Hydraulic System - Seat    
       
5-2 Pumps 5-2 Pumps
PA047624 Pump Arrangement WSB0079 Gear Pump Failures
       
       
       
       
5-3 Valves 5-3 Valves
595276 Valve Module 80-568 Service - Husco Port Relief / Anti-Cav
593879 Valve, Control 80-423 Steering Control Unit Service
590181 Manifold Assembly 80-422 Flow Amplifier Service
587576 Holddown/Kickoff Valve Assembly 80-271 Service Manual for HUSCO Control Valves
586605 Manifold Assembly 80-1090 Pressure Setting of 590181 Accumulator Charge Manifold
581812 Steering Load Sensing Valve    
250637 Hoist & Tilt Valve    
234082 Steering Flow Amplifier    
234081 Steering Control Unit    
       
       
5-4 Cylinders 5-4 Cylinders
595394 Cylinder, Tilt 80-044 Wagner Hydraulic Cylinder Repair
595341 Cylinder, Hoist    
595265 Installation, Tilt Cylinder    
595264 Installation, Hoist Cylinder    
595260 Cylinder Assembly; HD    
595259 Cylinder Assembly; KO    
594110 Cylinder Installation; Steering    
593796 Cylinder Assembly; Steering    
       
       
5-5 Filters 5-5 Filters
FA047624 Filter Arrangement    
587385 High Pressure Filter; 100 GPM 80-1080 Return Filter Service
587036 High Pressure Filter; 40 GPM 80-1021 High Pressure Filter Service
584259 Filter Head Assembly    
243457 Return Filter (In-Tank)    
       
       
5-6 Miscellaneous 5-6 Miscellaneous
258300 Cooler, Hydraulic Oil 80-236 Pressurized Hydraulic Tank Warning
       
ELECTRICAL SYSTEM

 

 SECTION 6
   

Parts Documents

Service Documents

6-1 Systems & Circuits 6-1 Systems & Circuits
586163 Reverse Alarm 591353 ANSI Schematic - Electrical
       
6-2 Components 6-2 Components
595624 Wiring, Chassis 80-612 PLC Basics
586913 Lights Installation - Cab 80-1131 Alternator Servicing Precautions
586812 Junction Box Assembly 80-1029 PowerView - OEM Menu
586167 Lights Installation - Carriage 80-092 Battery Maintenance
574276 Linear Actuator, Rotating Platform    
       
CAB & COWL

 

 SECTION 7
   

Parts Documents

Service Documents

7-1 Basic Structure 7-1 Basic Structure
595546 Insulation Instalation, Cowl Floor 80-512 Service Manual - HD Vehicle HVAC Systems
595261 Cab Assembly    
591402 Door Assembly, LH    
591401 Door Assembly RH    
588628 Insulation Installation    
588138 Panel Assembly, LH Front    
588137 Panel Assembly, RH Front    
586670 Superstructure Installation    
586560 Hinge Assembly, LH Door    
586558 Hinge Assembly, Upper LH    
586385 Window Installation    
       
7-2 Instruments & Controls 7-2 Instruments & Controls
595446 Pedal Assembly, Electronic Throttle    
595401 Joystck Assembly, 2 Button 1 Slider 80-1111 Automatic Temperature Control - Service
595287 Console Assembly, Overhead    
594549 Handle, Joystick, 2 Button 1 Rocker    
594545 Joystick, 2-Button 1-Rocker    
593449 Controller, Temperature    
589284 Panel Assembly, Circuit Breaker    
589281 Panel Assembly, Circuit Breaker, Joystick Steering    
587926 Panel Assembly, LH Instrument    
587925 Panel Assembly, RH Instrument    
587924 Panel Assembly, RH Gauge    
586716 Steering Column Upgrade    
586437 Panel Assembly, LH    
246923 Pedal, Electronic Throttle    
       
       
7-3 Miscellaneous 7-3 Miscellaneous
595400 Seat Assembly 80-972 Grammer Upper Seat Repair Manual
595399 Platform Assembly, Seat Rotation 80-1084 Cab Pressurizer Service Instructions
595280 Air Conditioning/Heater Installation    
595278 Seat Installation, W/Rotation    
593636 Strobe Light & Horn Installation    
593423 Seat Sub Assembly    
590805 Pressurizer W/Precleaner 24V    
590074 Air Conditioner/Heater    
590011 Door Spring Assembly    
589695 Hinge Assembly, LH    
589694 Hinge Assembly, RH    
589053 Fan, Defrost    
586692 Driveline Assembly, Steering Column    
258675 Air Conditioner/Heater    
258674 Condenser, Remote    
       
FRAME & ATTACHMENTS

 

 SECTION 8
   

Parts Documents

Service Documents

8-1 Frame & Attachments 8-1 Frame & Attachments
595258 Carriage Assembly 80-850 Structural Welding Repair - Wagner
595244 Chassis Assembly    
590989 Boom Assembly    
560937 Holddown Arm    
560229 Kickoff Arm    
       
       
8-2 Miscellaneous    
582445 Battery Box Installation    
       
ACCESSORIES & OPTIONS

 

 SECTION 9
   

Parts Documents

Service Documents

9-1 Accessories & Options 9-1 Accessories & Options
596367 Optional Coat/Hard Had Hooks    
595279 Fire Suppression System 80-1088 Automatic Greasing System (Lincoln) - Maintenance
594244 Remote Lube System; Carriage    
592313 Lube System, Auto - Lincoln    
590881 Turbo Shield Installation    
       
       
MAINTENANCE & LUBRICATION

 

 SECTION 10
   

Parts Documents

Service Documents

10-1 Maintenance and Lubrication 10-1 Maintenance and Lubrication
80-999-047624 Suggested Spares Guide, L90F-624    
    80-1057 Wagner Torque Specification Chart
    80-1014 2 Wheel Drive Jack Locations
    80-1140 Maintenance Checklists
    80-1141 Daily /Shift Maintenance
    80-1142 Lubrication Points
    80-1143 Fluid Selection, Specifications and Capacities
    61-542-047624 Operating Specifications, L90F-624