Parts & Service Documentation
Date: 03/31/2021 Model: CHD100
Revised: 09/28/2021 Serial No: 307


Section 1 - General Information

Section 2 - Power Unit

Section 3 - Drivetrain

Section 4 - Brake System

Section 5 - Hydraulic System

Section 6 - Electrical System

Section 7 - Cab & Cowl

Section 8 - Frame & Attachments

Section 9 - Accessories & Options

Section 10 - Maintenance & Lubrication



Return to Main Index Page

GENERAL INFORMATION

SECTION 1

Parts Documents

Service Documents
1-1 General 1-1 General
80-007A Procedure For Ordering Parts (WAGNER) 79-11 Standard Warranty 4,000 Hours of Operation or One Year
600960 Decal Locations    
       
    1-2 Operation
    80-1299 Start & Stop Procedures
       
    1-4 Safety
    80-508 Safety
       

POWER UNIT

SECTION 2

Parts Documents

Service Documents
2-1 Engine 2-1 Engine
600961 Power Unit Assembly 80-1287 Fault Codes, Scania Engine
600941 Power Unit, Scania T4    
600930 Engine, DC16 T4 Scania, 550HP    
  Serial Number: 1167569    
  Performance Code: 2722734    
  ECU Cpl No: 2645598 2-4 Fuel
    80-1288 Periodic Draining of Fuel Tank
       
2-5 Air Intake & Exhaust    
600155 Air Cleaner Assembly    
       
2-6 Cooling 2-6 Cooling
601865 Fan Motor 80-1303 Radiator Fill Procedures
601265 Fan, Sucker, 48", 8-Blade    
601064 Cooling Package, COND/FOC    
601063 Cooling Package, RAD/TOC/BOC/CAC    
601051 Cooling Assembly    
600942 Cooling System    
       
       

DRIVETRAIN

SECTION 3

Parts Documents

Service Documents
3-1 General    
600945 Driveline Installation    
       
3-2 Transmission and Converter 3-2 Transmission and Converter
603778 Converter 80-981 Maintenance & Service Manual - 8000 Transmission
600962 Transmission Assembly 80-486 Engine Flywheel Indicator Set-Ups
600955 Transmission Circuit 80-1313 Speed Sensor Installation
600944 Transmission Installation 80-1264 Transmission Clutch Modulation
596732 Transmission 80-1263 Electric Shift Control Plumbing
593086 Kit, Flexplate, 16" 80-1211 Service Manual, CL9000 Torque Converter
228640 Pressure Regulating Valve 80-1078 Breather Maintenance for Converters & Transmissions
       
3-3 Drivelines 3-3 Drivelines
601144 Driveline Assembly 80-627 Driveline Service & Maintenance
601143 Driveline Assembly    
601044 Driveline Assembly    
598443 Driveline Assembly    
       
3-4 Axles 3-4 Axles
602128 Axle, Front, Limited Slip 80-1328 Service Manual; Kessler Axle
602127 Axle, No-Spin Rear    
602126 Axle Installation    
596760 Parking Brake    
596756 Differential & Carrier Assembly, Rear    
596747 Differential & Carrier Assembly, Front    
593137 Brake Assy    
       
3-5 Wheels & Tires 3-5 Wheels & Tires
601506 Rear Wheel & Tire Assembly 80-891 Wheels & Tires
601505 Front Wheel & Tire Assembly    
       

BRAKE SYSTEM

SECTION 4

Parts Documents

Service Documents
4-1 Systems    
602073 Hydraulic System - Brakes    
       
4-3 Supply Components 4-3 Supply Components
590154 Accumulator; Pre-Charge 975 psi 80-1076 Accumulator Service
       
4-4 Control Components 4-4 Control Components
597709 Valve, Hydraulic Brake 80-895 Service Instructions - MICO 466 Series Single Power Brake Valve
251610 Accumulator Charge Valve 80-893 Service Instructions - MICO Brake Valve Pedal Assembly
    80-758 Accumulator Charge Valve Service
       

HYDRAULIC SYSTEM

SECTION 5

Parts Documents

Service Documents
5-1 Systems & Circuits 5-1 Systems & Circuits
603592 Hydraulic System - Hoist E0087 Troubleshooting Hydraulic Systems
602072 Hydraulic System - Cab 80-421 DANFOSS Steering System Operation & Troubleshooting
602070 Hydraulic System - Implement 600933 Hydraulic Schematic
601418 Hydraulic System - Steering, Joystick    
601417 Hydraulic System - Steering, Common    
600951 Hydraulic System - Bucket    
       
5-2 Pumps 5-2 Pumps
PA-CHD100-307 Pump Arrangement WSB0079 Gear Pump Failures
    80-1315 Bleeding Air from Parker P3 Piston Pumps
       
5-3 Valves 5-3 Valves
602071 Valve Assembly, Implement 80-423 Steering Control Unit Service
601307 Manifold Assembly, CHD100 Chassis 80-422 Flow Amplifier Service
598294 Manifold Assembly    
598198 Manifold Assembly, LS    
598056 Manifold Assembly, Brakes    
598028 Manifold Assembly    
595994 Valve, Control    
581812 Steering Load Sensing Valve    
252512 Steering Control Unit    
234990 Steering Flow Amplifier    
       
5-4 Cylinders 5-4 Cylinders
602642 Cylinder Assembly, Dump 80-1291 Wagner Cylinder Repair - Dozers
601154 Cylinder Assembly, Hoist    
601145 Cylinder Assembly, Tilt    
601095 Cylinder Assembly, Steering    
600949 Installation, Cylinder - Steering    
600948 Installation, Cylinder - Tilt    
600947 Installation, Cylinder - Dump    
600946 Installation, Cylinder - Hoist    
       
5-5 Filters 5-5 Filters
FA-CHD100-307 Filter Arrangement 80-1021 High Pressure Filter Service
601305 High Pressure Filters Installation    
600875 Filter, Tank Return    
587385 High Pressure Filter, 100 GPM    
584259 Filter Head Assembly, Transmission Filters    
       
    5-6 Miscellaneous
    80-1318 Hydraulic Tank Shutoff Ball Valves
    80-1304 Hydraulic Tank Breather - Chipdozers
       

ELECTRICAL SYSTEM

SECTION 6

Parts Documents

Service Documents
6-1 Systems & Circuits 6-1 Systems & Circuits
603621 Electrical System, Scania T4 600934 Electrical Schematic
       
    6-2 Components
    80-939 Programmable Fuel Sender Installation and Calibration
    80-1131 Alternator Servicing Precautions
    80-092 Battery Maintenance
       

CAB & COWL

SECTION 7

Parts Documents

Service Documents
7-1 Basic Structure 7-1 Basic Structure
602136 Cab Assembly 80-1314 Automatic Temperature Control User’s Guide
601006 Cab 80-1082 Heavy-Duty AC and Heater Service
597037 ROPS Installation    
       
7-2 Instruments & Controls 7-2 Instruments & Controls
597390 Joystick, RH 80-1301 Wagner Smart Screen Service/Troubleshooting
597389 Joystick, LH 80-1188 ECM Communications Port
246923 Pedal, Electronic Throttle    
       
7-3 Miscellaneous    
601314 Armrest Assembly, LH    
601313 Armrest Assembly, RH    
600940 Installation, Heater & A/C    
600939 Seat Controls    
598591 Mirror Installation, Standard    
       

FRAME & ATTACHMENTS

SECTION 8

Parts Documents

Service Documents
8-1 Frame & Attachments 8-1 Frame & Attachments
603707 Chassis Assembly 80-850 Structural Welding Repair - Wagner
601783 Bucket & Lift Arm 80-222 Center Swivel Bearing Adjustment Procedure
600967 Axle Cradle    
600936 Swivel Box/Bogie/Cradle Installation    
       

ACCESSORIES & OPTIONS

SECTION 9

Parts Documents

Service Documents
9-1 Accessories & Options 9-1 Accessories & Options
600959 Lube System, Central 80-902 Owner's Manual - Ansul Fire Suppression/Detection Systems
600957 Fire Suppression Installation, Auto 80-1107 LVS Liquid Agent Fire Supression System Data Specifications
597047 Fire Suppression System; Cab 80-1106 CHECKFIRE 210 ICM Operators Manual & Maintenance Information
588558 Fire Extinguisher Installation    
       

MAINTENANCE & LUBRICATION

SECTION 10

Parts Documents

Service Documents
10-1 Maintenance and Lubrication 10-1 Maintenance and Lubrication
80-999-CHD100-307 Suggested Spares Guide, CHD100-307 80-1316 Changing the DEF Pump Filter
    80-1300 Service Position - Chipdozers
    80-1298 Lubrication Selection, Specifications, and Capacities
    80-1297 Lubrication Points
    80-1296 Preventive and Scheduled Maintenance
    80-1295 Daily Shift Maintenance
    80-1294 Maintenance Checklists
    80-1293 Filter Service
    80-1292 Jacking Locations
    80-1166-CHD100-307 Swivel Box Joint Wear Check
    80-1057 Wagner Torque Specification Chart
    61-543-CHD100-307 Operating Specifications, CHD100-307