GENERAL

SECTION 1

     
1-1 Introduction  
  . Intended Use Statement  
     
1-2 Safety  
. Safety Symbols  
  . Safety Regulations  
  . Operating Warnings  
  . Hydraulic Hazards  
  . Maintenance Warnings  
  . Electrical Hazards  
  . Safety Equipment  
  . Fire Safety  
  . Avoiding Fire and Explosion Hazards  
  . Fire Fighting Equipment  
     
1-3 Machine Identification and Terminology  
  . Machine Identification  
  . Terminology  
     
     
     
1-4 Machine Specifications  
     
     

INSTRUMENTS & CONTROLS

SECTION 2
   
     
2-1 General  
     
2-2 Instrument Panel  
     
2-3 Left Hand Control Console  
     

2-4

Overhead Controls  
   
2-5 Seat Mounted Controls  
   
2-6 Seat Adjustment  
   
2-7 Steering and Pedals  
     
2-8 Safety Controls  
   
2-9 Displays - PowerView  
   
2-9-1 Automated Greasing System
   
2-9-2 Camera Monitor  
 

2-10

Fuses and Circuit Breakers  
   

FUNCTIONAL DESCRIPTION

SECTION 3
   
3-1 Power Unit  
  . General  
  . Engine  
  . Torque Converter  
  . Radiator  
  . Air Intake
   
3-2 DriveTrain  
  . Transmission  
  . Drivelines  
  . Differential  
  . Planetary  
  . Chassis & Bogie  
   
3-3 Hydraulic System  
  . Steering  
  . Brakes  
  . Implements  
  . Declutch  
  . Parking Brake  
   
3-4 Electrical System  
  . Alternator  
  . Ignition  
  . Batteries  
  . Fuses  
  , Gauges  
  . Indicator Lights  
  . Controls  
  . Lights  
  . Automatic Fire Suppression System  
  . Environment  
     

OPERATION

SECTION 4
   
4-1 General  
   
4-2 Start & Stop Procedures  
   
4-3 Using Booster Batteries  
   
4-4 Moving, Stopping, and Steering  
   
4-5 Operating Procedures  
   
4-6 In Case of Fire  
     

MAINTENANCE & LUBRICATION

SECTION 5
   
5-1 General  
  . Use Safe Ladders / Scaffolding  
  . Welding  
   
5-2 Fluid Selection, Specifications, and Capacities  
  . Lubricant Selection & Specifications  
  . Scheduled Oil Sampling  
  . Hydraulic Oil Cleanliness  
   
5-3 Lubricant Points  
  . Lubricant Schedule  
   
5-4 Preventative / Schedule Maintenance  
     
5-4-1 Daily / Shift Maintenance  
  . Before Starting Engine  
  . Torque Wheel Nuts  
  . After Starting Engine  
     
5-4-2 Maintenance Checklists  
  . First 50 Hours  
  . First 100 Hours  
  . Weekly (50 Hours)  
  . Bi-Weekly (100 Hours)  
  . Monthly (250 Hours)  
  . Quarterly (500 Hours)  
  . Semi-Annual (1000 Hours)  
  . 1500 Hours or 1 Year  
  . Annual (2000 Hours)  
  . 6000 Hours or Two Years  
  . 10,000 Hours or Five Years  
  . Overhaul Schedule  
   
5-5 Filter Service  
  . High Pressure Filters  
  . Return Filters  
  . Engine Filters  
  . Transmission Filters  
  . Air Cleaner  
  . Cab Pressurizer Filter  
   
5-6 Jack Locations  
     
5-7 Operator Troubleshooting