Allied Systems Website

Parts & Service Documentation

GENERAL INFORMATION

 

SECTION 1
   

Parts Documents

Service Documents

       
1-1 General    
80-007A Procedure For Ordering Parts  (WAGNER)    
       
1-2 Operation 1-2 Operation
582770 Decal Locations 80-103 Heavy Lift Vehicle Start & Stop Procedures
       
    1-3 Service
    WSB0130 Capscrew Grades & Torque Ratings
       
    1-4 Safety
    80-508 Safety
       
POWER UNIT

 

SECTION 2
   

Parts Documents

Service Documents

2-1 Engine    
583556 Engine, Caterpillar C15    
583555 Power Unit    
Serial number 109253    
Perf. Spec.: OK 5581    
Arrangement Number 254-3835    
     
2-3 Lubrication    
576920 Engine Oil Fill    
581670 Dipstick & Housing Installation    
       
2-4 Fuel    
577195 Fuel System    
       
2-5 Air Intake & Exhaust 2-5 Air Intake & Exhaust
582294 Exhaust Installation 80-045A Air Intake System (Service)
582122 Air Filter Indicator - In Cab    
581577 Engine Intake System    
226636 Air Filter    
       
2-6 Cooling 2-6 Cooling
582299 Radiator Installation E0124 Radiator Fill Procedures
253072 Oil Cooler 80-967 Service Manual, Mesabi Copper Tube RAD/CAC
250745 Transmission Cooler    
250744 Radiator W/CAC    
       
DRIVETRAIN

 

SECTION 3
   

Parts Documents

Service Documents

3-1 General    
581092 Driveline Installation    
       
3-2 Transmission and Converter 3-2 Transmission and Converter
583220 Transmission Circuit E0017 Breather Maint for Converters & Trans.
581893 Ground Speed Sensor 80-469 Transmission Circuit Plumbing
579954 Transmission Installation 80-487 Electric Shift Control - Plumbing Diagram
578293 Shift Valve, 24V 80-981 Maintenance & Service Manual - 8000 Transmission
248962 Converter 80-900 Maintenance & Service Manual - C8000 Converter
247471 Transmission 80-486 Engine Flywheel Indicator Set-Ups
228640 Pressure Regulating Valve    
       
3-3 Drivelines 3-3 Drivelines
249667 Driveline Assembly E0054 Driveline Installation & Lubricants
249303 Driveline Assembly 80-627 Driveline Service & Maintenance
249023 Driveline Assembly WSB0386 Lumberjack Speed Warning
249017 Driveline Assembly 80-571 Driveline Flange Orientation L4115 and L4100
249014 Driveline Assembly    
248963 Driveline Assembly    
       
3-4 Axles 3-4 Axles
581094 Rear Axle Installation SM25D Maintenance & Service Manual - 25D Series Axle
580700 Differential & Carrier 80-874 Maintenance & Service Manual - 21D Series Axle (70,000 Series Axle)
580006 Axle w/3 Calipers 80-538 Differential Service - 25D
577281 Parking Brake Installation 80-227 Disc Brake Service
570733 Disc Brake Caliper Assembly    
569926 Disc Brake Caliper Assembly    
251149 Differential & Carrier Assembly    
250234 Axle, Rear Chassis    
249162 Wheel End & Differential Carrier    
240602 Planetary Assembly    
211953 Planet Carrier Assembly    
       
3-5 Wheels & Tires 3-5 Wheels & Tires
576747 Wheel Assembly, Bogie 80-510 Wheels & Tires
229546 Wheel Assembly, Drive    
Rear Tires: Bridgestone 29.5 R25 Usteel M Traction    
Front Tires: Michelin 24.00 R35 XDTA E4T    
     
AIR & BRAKE SYSTEMS

 

SECTION 4
   

Parts Documents

Service Documents

4-1 Systems    
581103 Brake System Hydraulics    
577747 Air System - Chassis    
577365 Air System - Cab    
       
4-2 Modules    
577407 Air Governor    
       
4-3 Supply Components 4-3 Supply Components
577408 Air Tank Assembly 80-194 Expello Valve Service
245411 Accumulator    
232914 Expello Valve - 24V    
       
4-4 Control Components    
581242 Manifold Assembly    
244868 Brake Valve    
       
4-5 Actuator Components 4-5 Actuator Components
244409 Parking Brake Caliper 80-767 SCL25 Dry Disc Park Brake Calipers Maint Manua
       
4-6 Miscellaneous    
509574 Air Hose Kit    
HYDRAULIC SYSTEM

 

SECTION 5
   

Parts Documents

Service Documents

5-1 Systems & Circuits 5-1 Systems & Circuits
583537 Hydraulic System, Steering 80-421 DANFOSS Steering System Operation & Troubleshooting
583237 Hydraulic System, Carriage 80-187 Basic Lumberjack Hydraulic Troubleshooting
583218 Hydraulic System, Chassis E0087 Troubleshooting Hydraulic Systems
582300 Hydraulic System - Cooler 582298 ANSI Hydraulic Schematic
581109 Hydraulic System - Ride Control    
581046 Hydraulic System - Seat Mounted Controls    
576932 Hydraulic System - Hoist & Tilt    
       
5-2 Pumps 5-2 Pumps
583555PA Pump Arrangement WSB0079 Gear Pump Failures
251596 Hydraulic Pump 80-679 Hydraulic Pump Service Instructions
250864 Cooling System Vane Pump 80-722 Hydraulic Pump Service, PVM Series
250778 Vane Motor    
249424 Hydraulic Pump    
248538 Pump, Rear Section    
247012 Hydraulic Gear Pump    
245617 Hydraulic Pump    
       
5-3 Valves 5-3 Valves
583219 Valve Module 80-568 Service - Husco Port Relief / Anti-Cav
581812 Steering Load Sensing Valve 80-423 Steering Control Unit Service
581404 Manifold Assembly 80-422 Flow Amplifier Service
581058 Manifold Assembly 80-271 Service Manual for HUSCO Control Valves
250865 Manifold Assy, Fan Drive 80-241 Remote Control Valve Service
250637 Hoist & Tilt Valve    
250367 Remote Control Valve    
249635 Remote Steering Valve    
249361 Remote Control Valve    
236721 HD/KO Valve, LH & RH    
234990 Steering Flow Amplifier    
234291 Steering Control Unit    
       
5-4 Cylinders 5-4 Cylinders
W11019 Hydraulic Cylinder - Hoist 80-044 Wagner Hydraulic Cylinder Repair
576513 Cylinder Assembly    
576503 Steering Cylinder Installation    
574867 Hydraulic Cylinder, Holddown    
558313 Hydraulic Cylinder, Auxiliary HD    
534397 Kickoff Cylinder    
       
5-5 Filters 5-5 Filters
253049 High Pressure Filter 80-553 Hydraulic In-Tank Return Filter - Maintenance
243457 Return Filter (In-Tank) 80-244 High Pressure Filter Service
228201 High Pressure Filter (100 GPM)    
228200 High Pressure Filter (40 GPM)    
       
5-6 Miscellaneous 5-6 Miscellaneous
581326 Manifold Assembly, Ride Control 80-236 Pressurized Hydraulic Tank Warning
566262 Oil Cooler Assembly    
552658 Hydraulic Tank Heater    
       
ELECTRICAL SYSTEM

 

SECTION 6
   

Parts Documents

Service Documents

6-1 Systems & Circuits 6-1 Systems & Circuits
577643 Reverse Alarm 582425 ANSI Schematic, Electric 24V
       
6-2 Components 6-2 Components
582427 Terminal Panel Assembly E0161 Alternator Servicing Precautions
581896 Cab HID Lights Installation, Rear 80-092 Battery Maintenance
581895 HID Lights Installation, Carriage 80-612 PLC Basics
581894 HID Light Bar Installation    
581592 Junction Box Assembly    
581095 Chassis Wiring    
581038 Junction Box Assembly    
580067 Cab Lights Installation    
572879 Light, Warning Amber    
       
CAB & COWL

 

SECTION 7
   

Parts Documents

Service Documents

7-1 Basic Structure 7-1 Basic Structure
582292 Cowl Assembly 80-512 Service Manual - HD Vehicle HVAC Systems
581076 Cab Assembly    
572039 Door Assembly, LH    
572038 Door Assembly, RH    
570581 Floor Mat Installation    
570421 Cab & Cowl Insulation    
568456 Door Latch, RH    
568431 Door Latch, LH    
       
7-2 Instruments & Controls    
582428 Instrument Panel Assembly    
580598 Electric Shift Controller    
579408 Steering Column    
561565 Low Air Buzzer    
251323 Joystick Handle    
251318 Joystick Handle    
243342 Pedal, ElectronicThrottle    
       
7-3 Miscellaneous    
582206 Windshield Washer Kit    
581110 Cab Pressurizer    
581107 Air Conditioner/Heater Installation    
579756 Wiper Assembly, Rear    
579755 Wiper Assembly, Front    
577572 Stereo CD Player Installation    
574675 Heater Installation - Front    
573463 Defroster Fan Installation    
570875 Training Seat Installation    
240063 A/C Condenser, Remote Mount    
239828 Filter, Remote    
238782 Auxiliary Heater - 24V    
238382 Air Conditioner/Heater    
236982 Seat Assembly    
231800 Seat Suspension    
       
FRAME & ATTACHMENTS

 

SECTION 8
   

Parts Documents

Service Documents

8-1 Frame & Attachments 8-1 Frame & Attachments
583328 Boom Assembly 80-850 Structural Welding Repair - Wagner
583217 Carriage Assembly 80-222 Center Swivel Bearing Adjustment Procedure
583216 Chassis Assembly    
581042 Swivel Box Installation    
       
8-2 Miscellaneous    
580721 Battery Box Installation    
     
ACCESSORIES & OPTIONS

 

SECTION 9
   

Parts Documents

Service Documents

9-1 Accessories & Options 9-1 Accessories & Options
582769 Fire Extinguisher Installation 80-902 Owner's Manual - Ansul Fire Suppression/Detection Systems
582656 Fire Suppression System - LVS    
581106 Fire Suppression System    
578987 Fire Detection System    
577637 Remote Lube System    
       
MAINTENANCE & LUBRICATION

 

SECTION 10
   

Parts Documents

Service Documents

10-1 Maintenance and Lubrication 10-1 Maintenance and Lubrication
    80-683 Maintenance & Lube Manual, Logstackers
    80-257 Lubricant Selection & Specifications